Mercedes Benz Service Manual Engine 103

Manual del motor Mercedes-Benz M103 | Índice

Este índice enumera las secciones principales y los números de ficha incluidos en el Mercedes Benz Service Manual Engines M103.

Los títulos del índice se mantienen en el idioma original del manual para respetar la denominación técnica y la numeración de cada ficha.

00 General, technical data

• 00-005 Instructions for use of service manual
• 00-010 Engine and vehicle identification
• 00-015 Vehicle identification number locations
• 00-020 Technical data

01 Crankcase and cylinder head

• 01-008 Opening hood, setting vertical, warnings
• 01-010 Testing Compression Pressure
• 01-015 Testing cylinders for leaks
• 01-030 Draining, replacing engine (oil capacities)
• 01-140 Replacing freeze plug in engine block
• 01-210 Removing, installing timing cover
• 01-212 Removing, installing top front cover
• 01-222 Removing, installing rear main seal cover
• 01-310 Removing, installing Oil Sump or Front Axle Housing (4MATIC)
• 01-415 Removing, installing Cylinder Head

03 Crankshaft assembly

• 03-310 Checking, Renewing and Tightening Conrod Bolts
• 03-324 Renewlng Front Crankshaft Radial Seal
• 03-327 Renewing Rear Crankshaft Radial Seal
• 03-342 Removing, Installing Belt Pulley, Flywheel Damper and Hub
• 03-410 Removing, Installing Flywheel of Driven Plate
• 03-420 Machining Flywheel

05 Engine timing, valves

• 05-220 Removing, Installing Camshaft
• 05-250 Removing, Installing Valve Springs
• 05-270 Renewing Valve Stem Seals
• 05-310 Removing, Installing Chain Tensioner
• 05-320 Renewing Timing Chain
• 05-330 Removing, Installing Tensioning Rail
• 05-335 Removing, Installing Guide Rail
• 05-460 Removing, Installing Crankshaft Gear

07.3 Mechanically/electronically controlled gasoline injection system (CIS-E)

• 07.3-100 Checking idling speed, readjusting or special emission test (ASU)
• 07.3-110 Testing, regulating engine
• 07.3-111 Performing cylinder comparison test with engine tester SUN 2110
• 07.3-112 Testing electronic idling speed control
• 07.3-115 Testing engine output and emissions on drum dynamometer
• 07.3-117 Determining fuel consumption by driving on road
• 07.3 120 Checking fuel pressures and for internal leaks
• 07.3-121 Testing electrical components of CIS-E injection system
  • A. Without trouble diagnosis by means of on-off ratio
  • B. With trouble diagnosis by means of on-off ratio
• 07.3-122 Testing throttle (orifice) in fuel distributor for unobstructed passage
• 07.3-125 Testing starting unit
• 07.3-126 Testing starting valve activation
• 07.3-127 Performing cold start
• 07.3-128 Electric wiring diagrams
• 07.3-130 Testing fuel pump
  • A. Delivery capacity
  • B. Fuel pressure
• 07.3-135 Testing injection valves
• 07.3-152 Testing, replacing throttle valve switch
• 07.3-160 Perform fuel quantity comparison measurement
• 07.3-165 Testing relay fuel pump
• 07.3-200 Removal and installation of mixture control unit
• 07.3-205 Replacing fuel distributor
• 07.3-207 Replacing sealing ring for control piston
• 07.3-215 Removal and installation of injection valves
• 07.3-220 Replacing air volume meter
• 07.3-225 Removal and installation of mixture control unit with air guide housing
• 07.3-230 Removal and installation of throttle valve housing
• 07.3-245 Replacing, centering air flow sensor plate, testing and adjusting zero position of air flow sensor plate
• 07.3-250 Removal and installation of control unit
• 07.3-255 Replacing electrohydraulic actuator (EHA)
• 07.3-268 Replacing rubber rings or rubber buffers for fuel pump package
• 07.3-269 Removal and installation of fuel pump package
• 07.3-270 Removal and installation of fuel accumulator
• 07.3-275 Removal and installation of fuel filter
• 07.3-280 Removal and installation of fuel pump

09 Air cleaner

• 09-400 Removal and installation of air cleaner
• 09-402 Renewing of intake scoop

13 Belt drive

• 13-342 Checking condition of poly V-belt and renewing
• 13-345 Removing, installing tensioning device

14 Intake manifold, exhaust manifold

• 14-001 Distinguishing features of vehicles with exhaust emission control system
• 14-050 Function of emission control system
• 14-116 Checking oxygen senso failure indication USA
• 14-450 Removal and installation of intake manifold, replacement of gasket
• 14-455 Renewal of intake manifold (intake manifold removed)
• 14-470 Removal and installation of exhaust manifold
• 14-480 Renewal of oxygen sensor

15 Electrical system, engine

• 15-505 Notes regarding jobs on breakerless transistorised ignition system
• 15-510 Function of the electronic ignition system with variable characteristics (EZL)
• 15-515 Checking ignition timing
• 15-525 Evaluation of oscilloscope image
• 15-530 Renewing spark plugs
• 15-535 Removal and installation of high-voltage distributor
• 15-540 Checking the electronic ignition system with variable characteristics (EZL)

18 Engine lubrication

• 18-002 Engine oil and filter change
• 18-110 Removing, installing oil filter
• 18-210 Removing, installing oil pump
• 18-212 Renewing oil pump chain
• 18-215 Removing, installing oil pressure relief valve in oil pump
• 18-330 Removing, installing oil level sensor
• 18-415 Renewing oil level return lock

20 Engine cooling

• 20-010 Draining, pouring in coolant - Antifreeze protection table
• 20-017 Testing cooling system for leaks
• 20-110 Removing, installing coolant thermostat
• 20-210 Removing, installing coolant pump
• 20-312 Removing, installing viscous fan clutch
• 20-420 Removing, installing radiator
• 20-450 Removing, installing overflow tank

22 Engine suspension

• 22-211 Removing, installing front engine mounts
• 22-212 Removing, installing rear engine mounts
• 22-213 Rear engine mount (Freeway hop) Model 124 USA
• 22-220 Setting engine stop, Model 124 4MATIC

30 Throttle control

• 30-300 Adjusting control linkage
• 30-315 Removal and installation of accelerator pedal with front wall mounting
• 30-325 Removal, installation and adjustment of Bowden cable

47 Fuel system

• 47-010 Operation of fuel tank with surge bowl
• 47420 Operation of fuel gage pickup
• 47-030 Operation of fuel tank positive and negative ventilation
• 47-100 Removal and installation of fuel tank
• 47-120 Removal and installation of fuel gage pickup
• 47-200 Function of fuel evaporation system
• 47-300 Checking the fuel evaporation system
• 47-400 Function of fuel cooler

49 Exhaust system

• 49-100 Removal, installation of exhaust system