Mercedes-Benz M103 Engine Manual | Cover

Mercedes Benz Service Manual Engine 103

$20.00

Workshop manual for the Mercedes Benz M103 6-cylinder 2.6 and 3.0-liter engine mounted on W107, W124, W126 and W201 Series models, in PDF format.

This manual is useful for performing repair and maintenance tasks on all Mercedes Benz vehicles equipped with the M103 engine.

Quantity

Security payment

Digital delivery

Returns

This site uses cookies to function properly and improve your experience. We process personal data in accordance with EU regulations (GDPR). See more details

I Accept

COOKIE PREFERENCES (EU GDPR)

Cookies: We use necessary cookies for the cart and login to work. You can accept, decline, or configure non-essential cookies.

Cookie Policy · Privacy Policy

I Accept

Description
Full index

Mercedes-Benz Service Manual Engine 103

Workshop manual for the M 103 engine with 6 cylinders 2.6 and 3.0 liters.

Conceived basically to be used by the trained personnel of the official workshops of the brand, it is developed in 468 pages in English that describe the repair tasks and the parts replacement procedures of the engines 103.940, 103.942, 103.981, 103.982, 103.983 and 103.985. It contains precise indications of utility both for those amateurs who need to perform maintenance work, experienced mechanics or experts in DIY of classic cars, reporting in detail the necessary processes in individual stages with the help of images, diagrams and tables. Contents developed in the different chapters:

General, technical data. Crankcase and cylinder head. Crankshaft assembly. Engine timing, valves. Mechanically/electronically controlled gasoline injection system (CIS-E). Air cleaner. Belt drive. Intake manifold. Exhaust manifold. Engine electrical system. Engine lubrication. Engine cooling. Engine suspension. Throttle control. Fuel system. Exhaust system.

Mercedes Benz vehicles equipped with M 103 engine:

W107 Series: 300 SL
W124 Series: 260 E, 260 E 4Matic, 300 E, 300 E 4Matic, 300 E 2.6, 300 CE, 300 TE and 300 TE 4Matic
W126 Series: 260 SE, 300 SE and 300 SEL
W129 Series: 300 SL
W201 Series: 190 E 2.6
W463 Series: 300 GE

The workshop manual apropiated for repair and maintenance operations of the Mercedes Benz M103 engine.

Now with a bookmark index that allows navigation through the different chapters, this new digital version was available in PDF format is identical in content to the paper originally published in the advantage of instant download access. Supports reading from the monitor of a personal computer, tablet or smartphone and printing of pages that are necessary. Article illustrations allow to obtain a notion of the quantity and quality of the information.

Article Characteristics:

Format: PDF
Language: English
Pages: 468
File size: 27.3 MB
Shipping Method: Download Link

Mercedes-Benz M103 engine manual | Index

This index lists the main sections and job numbers included in the Mercedes Benz Service Manual Engines M103

00 General, technical data

00-005 Instructions for use of service manual
00-010 Engine and vehicle identification
00-015 Vehicle identification number locations
00-020 Technical data

01 Crankcase and cylinder head

01-008 Opening hood, setting vertical, warnings
01-010 Testing Compression Pressure
01-015 Testing cylinders for leaks
01-030 Draining, replacing engine (oil capacities)
01-140 Replacing freeze plug in engine block
01-210 Removing, installing timing cover
01-212 Removing, installing top front cover
01-222 Removing, installing rear main seal cover
01-310 Removing, installing Oil Sump or Front Axle Housing (4MATIC)
01-415 Removing, installing Cylinder Head

03 Crankshaft assembly

03-310 Checking, Renewing and Tightening Conrod Bolts
03-324 Renewlng Front Crankshaft Radial Seal
03-327 Renewing Rear Crankshaft Radial Seal
03-342 Removing, Installing Belt Pulley, Flywheel Damper and Hub
03-410 Removing, Installing Flywheel of Driven Plate
03-420 Machining Flywheel

05 Engine timing, valves

05-220 Removing, Installing Camshaft
05-250 Removing, Installing Valve Springs
05-270 Renewing Valve Stem Seals
05-310 Removing, Installing Chain Tensioner
05-320 Renewing Timing Chain
05-330 Removing, Installing Tensioning Rail
05-335 Removing, Installing Guide Rail
05-460 Removing, Installing Crankshaft Gear

07.3 Mechanically/electronically controlled gasoline injection system (CIS-E)

07.3-100 Checking idling speed, readjusting or special emission test (ASU)
07.3-110 Testing, regulating engine
07.3-111 Performing cylinder comparison test with engine tester SUN 2110
07.3-112 Testing electronic idling speed control
07.3-115 Testing engine output and emissions on drum dynamometer
07.3-117 Determining fuel consumption by driving on road
07.3 120 Checking fuel pressures and for internal leaks
07.3-121 Testing electrical components of CIS-E injection system
- A. Without trouble diagnosis by means of on-off ratio
- B. With trouble diagnosis by means of on-off ratio
07.3-122 Testing throttle (orifice) in fuel distributor for unobstructed passage
07.3-125 Testing starting unit
07.3-126 Testing starting valve activation
07.3-127 Performing cold start
07.3-128 Electric wiring diagrams
07.3-130 Testing fuel pump
- A. Delivery capacity
- B. Fuel pressure
07.3-135 Testing injection valves
07.3-152 Testing, replacing throttle valve switch
07.3-160 Perform fuel quantity comparison measurement
07.3-165 Testing relay fuel pump
07.3-200 Removal and installation of mixture control unit
07.3-205 Replacing fuel distributor
07.3-207 Replacing sealing ring for control piston
07.3-215 Removal and installation of injection valves
07.3-220 Replacing air volume meter
07.3-225 Removal and installation of mixture control unit with air guide housing
07.3-230 Removal and installation of throttle valve housing
07.3-245 Replacing, centering air flow sensor plate, testing and adjusting zero position of air flow sensor plate
07.3-250 Removal and installation of control unit
07.3-255 Replacing electrohydraulic actuator (EHA)
07.3-268 Replacing rubber rings or rubber buffers for fuel pump package
07.3-269 Removal and installation of fuel pump package
07.3-270 Removal and installation of fuel accumulator
07.3-275 Removal and installation of fuel filter
07.3-280 Removal and installation of fuel pump

09 Air cleaner

09-400 Removal and installation of air cleaner
09-402 Renewing of intake scoop

13 Belt drive

13-342 Checking condition of poly V-belt and renewing
13-345 Removing, installing tensioning device

14 Intake manifold, exhaust manifold

14-001 Distinguishing features of vehicles with exhaust emission control system
14-050 Function of emission control system
14-116 Checking oxygen senso failure indication USA
14-450 Removal and installation of intake manifold, replacement of gasket
14-455 Renewal of intake manifold (intake manifold removed)
14-470 Removal and installation of exhaust manifold
14-480 Renewal of oxygen sensor

15 Electrical system, engine

15-505 Notes regarding jobs on breakerless transistorised ignition system
15-510 Function of the electronic ignition system with variable characteristics (EZL)
15-515 Checking ignition timing
15-525 Evaluation of oscilloscope image
15-530 Renewing spark plugs
15-535 Removal and installation of high-voltage distributor
15-540 Checking the electronic ignition system with variable characteristics (EZL)

18 Engine lubrication

18-002 Engine oil and filter change
18-110 Removing, installing oil filter
18-210 Removing, installing oil pump
18-212 Renewing oil pump chain
18-215 Removing, installing oil pressure relief valve in oil pump
18-330 Removing, installing oil level sensor
18-415 Renewing oil level return lock

20 Engine cooling

20-010 Draining, pouring in coolant - Antifreeze protection table
20-017 Testing cooling system for leaks
20-110 Removing, installing coolant thermostat
20-210 Removing, installing coolant pump
20-312 Removing, installing viscous fan clutch
20-420 Removing, installing radiator
20-450 Removing, installing overflow tank

22 Engine suspension

22-211 Removing, installing front engine mounts
22-212 Removing, installing rear engine mounts
22-213 Rear engine mount (Freeway hop) Model 124 USA
22-220 Setting engine stop, Model 124 4MATIC

30 Throttle control

30-300 Adjusting control linkage
30-315 Removal and installation of accelerator pedal with front wall mounting
30-325 Removal, installation and adjustment of Bowden cable

47 Fuel system

47-010 Operation of fuel tank with surge bowl
47420 Operation of fuel gage pickup
47-030 Operation of fuel tank positive and negative ventilation
47-100 Removal and installation of fuel tank
47-120 Removal and installation of fuel gage pickup
47-200 Function of fuel evaporation system
47-300 Checking the fuel evaporation system
47-400 Function of fuel cooler

49 Exhaust system

49-100 Removal, installation of exhaust system

Comments (0)