Mercedes-Benz Service Manual Chassis & Body Series 126

Manual de chasis y carrocería Mercedes-Benz W126 | Índice

Este índice enumera las secciones principales y los números de ficha incluidos en el Mercedes-Benz Service Manual Chassis & Body Series 126.

Los títulos del índice se mantienen en el idioma original del manual para respetar la denominación técnica y la numeración de cada ficha.

00 General, technical data

General

• 00-0005 Instructions for use of manual
• 00-0010 Engine and vehicle identification

Technical data

• 00-0015 Technical data

Identification

• 00-0020 Vehicle identification number locations
• 00-0030 Vehicle data card
• 00-0035 Body plate

• 00-0510 Handling of components
• 00-0550 Handling of nuts and bolts
• 00-8070 Cleaning and maintenance of vehicle paint finish
• 00-8080 Cleaning vehicle interior
• 00-8503 Cleaning engine compartment
• 00-9000 Towing of vehicle
• 00-9001 Catalytic converters
• 00-9004 Positioning jack stands
• 00-9005 Lifting vehicle with on-board jack
• 00-9007 Lifting vehicle with pit lift or floor jack
• 00-9008 Lifting vehicle on hoist

15 Charging system, starter

Alternator

• 15-600 Testing alternator and regulator in vehicle
• 15-642 Replacing fan assembly

Starter

• 15-700 R and R starter

29 Pedals

Pedal assembly

• 29-320 R and R pedals
• 29-330 Disassembling and assembling pedals

32 Suspension system

Springs - shock absorbers

• 32-010 Survey of springs - shock absorbers / spring struts

Shock absorbers

• 32-100 R and R front shock absorbers
• 32-110 R and R rear shock absorbers
• 32-120 Checking shock absorbers
• 32-125 Checking alignment of front shock absorbers
• 32-126 Checking alignment of rear shock absorbers

Springs

• 32-200 R and R front springs
• 32-220 Adjustment of front springs
• 32-230 R and R rear springs
• 32-240 Adjustment of rear springs
• 32-250 Test specifications of springs

Stabilizer bars

• 32-300 R and R front stabilizer bar
• 32-310 R and R rear stabilizer bar
• 32-320 R and R rear stabilizer bar (suspension w/ anti-squat geometry)
• 32-325 R and R wheel carrier support on stabilizer bar

Level control

• 32-501 Functional description
• 32-510 Checking spring struts
• 32-520 Checking pressure reservoir
• 32-530 Checking pressure oil pump and level controller

Assembly jobs

• 32-610 R and R spring struts
• 32-620 R and R pressure reservoir
• 32-630 Draining and filling hydraulic system
• 32-640 R and R pressure oil pump
• 32-645 Replacement of pressure oil pump seal
• 32-660 R and R level controller connecting link
• 32-670 R and R level controller

33 Front axle

Front axle halves

• 33-200 R and R front axle half

Front wheel hub

• 33-400 R and R steering knuckle
• 33-300 Adjustment of wheel bearing end play
• 33-310 R and R front wheel hub
• 33-320 Disassembly, inspection, repair and assembly of front wheel hub

Steering knuckle

• 33-410 Checking steering knuckle
• 33-420 R and R steering knuckle arm
• 33-425 Checking upper and lower ball joints
• 33-430 Replacing ball joint boots
• 33-440 Replacing lower ball joint

Control arm

• 33-500 R and R upper control arm
• 33-512 Removal, disassembly, assembly and installation of lower control arm
• 33-520 R and R lower control arm bushing
• 33-540 Checking bracking support link and ball joint
• 33-550 Checking and replacing upper control arm bushing
• 33-560 Checking upper control arm
• 33-570 Checking lower control arm

Front axle carrier

• 33-600 R and R bracking support link ball joint carrier
• 33-610 R and R ball joint carrier bushing
• 33-615 R and R bracking support link ball joint

35 Rear axle

Rear axle

• 35-010 R and R complete rear axle
• 35-040 R and R rear axle subframe front bushings
• 35-050 R and R rear axle subframe rear bushing

Semi-trailling arm

• 35-110 R and R semi-trailling arm
• 35-130 R and R rear axle shaft flange, adjust bearings
• 35-310 R and R coupled semi-trailing arm
• 35-330 R and R link between coupled semi-trailing arm and caliper carrier
• 35-350 R and R and adjust wheel carrier
• 35-360 R and R caliper carrier and hub, adjust wheel bearing

Inspection of wheel location

• 35-410 Inspection of rear axle assembly
• 35-420 Checking semi-trailing arms
• 35-430 Checking rear axle subframe

Rear axle center piece

• 35-500 Differentiating characteristics, differential installation survey
• 35-520 R and R rear axle differential housing with rear axle shafts
• 35-530 R and R drive pinion seal with differential housing installed
• 35-540 R and R rear axle shaft seal with differential housing installed
• 35-550 R and R differential gear set
• 35-560 Reconditioning differential

Rear axle shaft

• 35-620 R and R rear axle shaft
• 35-660 R and R constant velocity joint boots
• 35-680 R and R axle shaft damper weights

• 35-0005 Identifying differential housing mounting
• 35-0010 R and R complete rear axle assembly
• 35-0040 R and R front mounts of rear axle sub-frame
• 35-0050 R and R rear mount of rear axle sub-frame
• 35-0110 R and R semi-trailing arm/bushing
• 35-0130 R and R rear wheel hub , adjustment of bearings
• 35-0310 R and R coupled semi-trailing arm/bushing
• 35-0330 R and R link between coupled semi-trailing arm and caliper carrier
• 35-0350 R and R and adjust wheel carrier
• 35-0360 R and R caliper carrier and hub, adjust wheel bearing
• 35-500 Differential housing identification and installation survey
• 35-510 ASD design and function
• 35-511 Important notes on towing, brake testing and repair work
• 35-512 R and R ASD control module
• 35-513 R and R ASD solenoid valve
• 35-514 R and R ASD hydraulic unit
• 35-516 Testing ASD electrical system - DTC readout
• 35-517 ASD Testing hydraukic system pressure
• 35-518 Testing ASD frictional torque
• 35-519 Bleeding ASD hydraulic system
• 35-520 R and R rear axle differential housing
• 35-530 R and R drive pinion seal with differential housing installed
• 35-540 R and R rear axle shaft seal with differential housing installed
• 35-545 Repairing ASD ring cylinder
• 35-550 R and R differential gear set
• 35-560 Reconditioning differential
• 35-620 R and R rear axle shaft
• 35-660 R and R constant velocity joints boots
• 35-670 R and R rear axle shaft flange with differential housing installed

40 Wheels

Wheels and tires

• 40-0100 Survey wheels and tires
• 40-0102 Wheels
• 40-0104 Tires
• 40-0106 Tire inflation pressure labels
• 40-0108 Snow chains
• 40-0110 R and R wheel covers
• 40-0111 R and R wheel cover retaining clip and spring
• 40-0112 R and R center cap on light-alloy wheels
• 40-0113 R and R wheels
• 40-0120 Replacing tires
• 40-0130 Balancing wheels
• 40-0140 Checking wheel runout

Alignment

• 40-200 General checks and preliminary jobs for wheel alignment
• 40-210 Position of wheels
• 40-220 Aligning vehicle over measuring pit or on hoist
• 40-230 Attachment of wheel mirrors
• 40-280 Checking chassis alignment measuring instruments
• 40-300 Checking vehicle level on front and rear axle
• 40-310 Checking vehicle level on rear axle of vehicles with level control
• 40-320 Front axle wheel alignment
• 40-330 Rear axle wheel alignment

• 40-400 Checking collision-damaged vehicles
• 40-420 Checking inclination of lower control arm bushing

41 Propeller shaft

• 41-050 R and R drive shaft 1015-1022
• 41-100 R and R center bearing
• 41-200 R and R centering sleeve

42 Brakes, hidraulic and mechanical

Brake system

• 42-0010 Bleeding brake system or replacing brake fluid
• 42-0012 Checking and cleaning brake lines and brake hoses
• 42-0013 Replacing brake hoses
• 42-0015 Pressure testing brake system
• 42-0035 Checking warning device in reservoir
• 42-0040 R and R and adjust mechanical brake light switch

Brake disc

• 42-0260 Cleaning brake discs with cleaning pads

Master cylinder

• 42-0310 R and R master cylinder
• 42-0315 Reconditioning master cylinder

Parking brake

• 42-0510 R and R parking brake pedal assembly
• 42-0520 R and R parking brake poedal assembly
• 42-0525 R and R rear brake cable control
• 42-0530 R and R parking brake shoes
• 42-0540 Adjustment of parking brake

Brakes, anti-locking brake system

• 42-700 Design and function of anti-lock braking system
• 42-702 Important notes for repair work
• 42-705 R and R ABS hydraulic unit (A7)
• 42-708 R and R ABS control module (N30)
• 42-710 R and R motor and valve relays
• 42-711 R and R overvoltage protection
• 42-712 R and R front axle VSS sensors (L6/1, L6/2)
• 42-714 R and R rear axle VSS sensor (L6)
• 42-720 Electrical testing
• 42-725 Function/test of overvoltage protection relay as of 09/85
• 42-800 Design and function of acceleration slip regulation ASR II
• 42-0810 Notes for towing, test and repair work
• 42-0816 R and R ABS/ASR hydraulic unit (A7/3)
• 42-0818 R and R ASR charging pump (M15)
• 42-0819 R and R accumulator
• 42-0820 R and R left/right rear axle VSS sensors
• 42-0821 R and R ASR control module (N30/1)
• 42-0822 Electrical test program - ASR II
• 42-0824 Hydraulic test program - ASR II

43 Brakes, pneumatics

Brake unit

• 43-0023 Testing check valve
• 43-0325 Testing brake booster
• 43-0350 R and R brake booster
• 43-0618 R and R piston vacuum pump
• 43-0628 R and R vacuum pump piston seal and plate valves
• 43-0635 Replacement of piston vacuum pump swing arm
• 43-0660 Checking piston vacuum pump

46 Steering

Checking of steering

• 46-050 Technical data
• 46-110 Checking steering play
• 46-130 Checking power steering pump oil pressure
• 46-140 Replacing steering following accident

Power steering

• 46-220 Reconditioning steering gear
• 46-412 R and R steering gear

Steering linkage, steering arms

• 46-480 Readjustment of steering gear in vehicle
• 46-512 R and R pitman arm and lower housing cover seal
• 46-520 Checking idler arm play, R and R idler arm bushing
• 46-540 R and R tie rod ends
• 46-550 R and R center link
• 46-560 R and R center link and tie rod end boots

Steering wheel, steering column, steering shaft, steering lock

• 46-610 R and R steering wheel
• 46-612 R and R steering wheel slip ring
• 46-620 R and R steering column
• 46-625 Steering column disassembly/assembly
• 46-640 R and R steering wheel lock

Power steering pump

• 46-700 Power steering pump identification
• 46-705 R and R power steering pump seal
• 46-710 R and R power steering pump
• 46-715 Filling and bleeding power steering pump
• 46-720 Disassembly/assembly P/S pump

54 Electrical equipment and instruments

Battery

• 54-001 Filling battery with overfill protection
• 54-005 Testing and charging battery

Ground connection points

• 54-100 Designations and locations of ground points
• 54-110 Connector and terminal block locations
• 54-152 Electrical connections for special equipment
• 54-160 R and R fuse and relay box
• 54-180 Installation of separate fuse for blower motor (through 06/86)

Instruments

• 54-240 Bulb failure indicator
• 54-242 Overvoltage protection relay
• 54-250 R and R instrument cluster
• 54-251 R and R indicator instrument
• 54-252 Testing electronic speedometer
• 54-253 R and R speedometer
• 54-254 Testing electrical oil pressure gauge
• 54-255 Testing ECONOMY vacuum gauge
• 54-256 Low fuel sensor
• 54-257 Testing fuel gauge
• 54-258 R and R speedometer
• 54-261 Testing outside temperature gauge
• 54-262 Instrument illumination intensity control
• 54-264 Testing low washer fluid indicator

Switches

• 54-305 R and R rotary light switch
• 54-310 R and R combination switch
• 54-330 R and R upper center console switches
• 54-335 R and R center console upper/lower cover
• 54-345 Relay and control module locations
• 54-350 Wiring diagrams - indicator lamp monitoring, 3rd brake lamp

Ashtray, sun visor

• 54-391 Renewing bulb for ashtray light
• 54-395 Sun visor with illuminated mirror

Seat belt warning device

• 54-410 Warning device for seat belt, ignition key, light

Cruise control

• 54-500 Cruise control operation
• 54-504 Testing cruise control with adapter
• 54-506 Testing coding plug
• 54-541 R and R actuator
• 54-545 R and R cruise control switch
• 54-561 Adjustment of connecting link
• 54-565 R and R control module
• 54-566 R and R control module coding plug (starting 01/87)
• 54-577 R and R decel shutoff relay
• 54-579 Connector locations (starting 09/85)

67 Glass and windows

Windshield

• 67-100 R and R windshield
• 67-120 R and R windshield molding

Rear window

• 67-200 R and R rear window
• 67-220 R and R rear window molding

Rear side window

• 67-400 R and R/adjust rear side glass (coupe)
• 67-415 R and R rear side glass power window motor
• 67-420 Adjusting rear side glass

68 Interior equipment

Instrument panel

• 68-100 R and R instrument panel
• 68-105 R and R speaker cover
• 68-110 R and R instrument trim strip
• 68-120 R and R glove box cover
• 68-130 R and R glove compartment lid lock
• 68-140 R and R glove compartment
• 68-150 R and R cover under instrument panel

Center console

• 68-200 R and R center console
• 68-230 R and R cover at selector lever

Panelling

• 68-400 R and R upper windshield reveal molding
• 68-405 R and R A-oillar moldings
• 68-430 R and R headliner
• 68-435 R and R headliner (coupe)
• 68-447 R and R rear roof frame paneling
• 68-449 R and R C-pillar trim
• 68-456 R and R rear side panels
• 68-458 R and R rear shelf
• 68-470 R and R B-pillar molding
• 68-480 R and R trunk liner
• 68-485 R and R rear center trunk panel
• 68-490 R and R firewall sound deadening
• 68-700 R and R fuel tank trunk panel

72 Doors

Doors

• 72-050 R and R front door
• 72-051 Dismantling front door
• 72-060 R and R rear door
• 72-061 Dismantling rear door
• 72-100 R and R front door inner trim panel
• 72-101 R and R rear door inner trim panel
• 72-102 R and R window frame inner trim
• 72-103 R and R door inner trim panel
• 72-140 R and R arm rest
• 72-160 R and R inner sealing strip
• 72-170 R and R outer sealing strip
• 72-185 R and R front door power window mechanism
• 72-187 R and R rear door power window mechanism
• 72-197 R and R rear door fixed glass
• 72-198 R and R flexible window run channel
• 72-200 R and R guide holder with guide rail (coupe)
• 72-210 R and R door holder
• 72-220 R and R door sealing frame
• 72-230 R and R front door inside handle
• 72-231 R and R rear door inside handle
• 72-240 R and R front door outside handle
• 72-241 R and R rear door outside handle
• 72-250 R and R front door latch
• 72-251 R and R rear door latch

77 Sliding roof

Sliding roof

• 77-050 R and R headliner of sliding/lifting roof
• 77-100 R and R sliding roof cover (panel)
• 77-110 Adjusting sliding roof cover (panel)
• 77-130 R and R sealing and holding rails on sliding/lifting roof opening
• 77-140 R and R sliding roof control (cable)
• 77-150 R and R tubing
• 77-170 R and R lifting arm of sliding/lifting roof
• 77-180 R and R mounting bracket with motor and gear unit (round motor)
• 77-195 Checking and adjusting sliding roof motor clutch (round motor)
• 77-250 R and R sliding roof wind deflector
• 77-300 R and R sliding roof frame

80 Central locking system

Central locking system

• 80-010 Functional description
• 80-090 Checking function of central locking system
• 80-104 Testing electrical function of central locking system
• 80-108 Checking pneumatic function of supply pump
• 80-112 Checking electrical function of actuator
• 80-116 Checking pneumatic function of actuator
• 80-120 Checking central locking system for leaks
• 80-215 R and R door and trunk actuators (S47, S48, S49)
• 80-220 R and R rear door actuator
• 80-230 R and R tank flap actuator
• 80-270 R and R supply pump (M14/1)

Electrical and function diagrams

• 80-800 Electrical wiring diagrams
• 80-900 Function diagrams

82 Electrtical system of body

Electrical system of body

• 82-0010 R and R front and rear dome lamps
• 82-0012 Function of dome lamp control module
• 82-0052 R and R head lamp unit
• 82-0053 R and R fog lamps (coupe)
• 82-0062 R and R lamp unit bulbs
• 82-0063 R and R fog lamp bulb (coupe)
• 82-0067 R and R headlamp lens
• 82-0070 Daytime running lamps (Canada)
• 82-0071 Installation instruction for daytime running lamp circuit
• 82-0080 R and R lamp unit reflector
• 82-0250 R and R center high mounted brake lamp
• 82-0252 R and R rear lamp
• 82-0348 R and R licence plate lamp
• 82-0392 Function sliding/pop-up roof, wiring diagrams

Radio

• 82-0505 R and R radio
• 82-0507 FM and FM stereo reception in moving vehicles
• 82-0510 Interference due to short-term interference sources
• 82-0512 R and R front, rear and door loudspeakers
• 82-0513 M-B sound system

Antenna

• 82-0530 Function of automatic antenna
• 82-0537 R and R antenna
• 82-0538 R and R telescoping antenna mast
• 82-0539 R and R antenna cable
• 82-0540 Function of headlamp cleaning system

Wiper, windshield

• 82-0680 R and R wiper motor
• 82-0795 Windshield washer system
• 82-0797 Function, wiring diagram heated windshield washer system

Seat heating, mirrors

• 82-0800 Seat heater with automatic shut-of function
• 82-0805 Wiring diagrams seat heater with automatic shut-off
• 82-0833 Electrically adjustable outside mirror
• 82-0834 Electrically heated outside mirror
• 82-0840 Wiring diagrams power windows

Power seats

• 82-0860 Electrical seat adjustment front
• 82-0865 R and R front power seat switch
• 82-0880 Function electric rear seat adjustment
• 82-0881 R and R electric rear seat adjustment
• 82-0885 Electrical wiring diagram backrest lock, coupe

Anti-theft alarm

• 82-0980 Function anti-theft alarm (ATA)
• 82-0985 Function test anti-theft alarm (ATA)

88 Detachable body components

Fenders

• 88-100 R and R front fender
• 88-110 R and R trim molding below headlamp unit

Bumpers

• 88-200 R and R front bumper
• 88-220 R and R rear bumper
• 88-225 R and R rear bumper trim molding

Engine hood

• 88-300 R and R hood
• 88-302 Hood adjustment
• 88-306 R and R hood hinges
• 88-310 R and R hood release cable
• 88-320 R and R hood lock
• 88-330 R and R hood front seal

Radiator shell

• 88-400 R and R radiator cowling
• 88-401 R and R radiator grille
• 88-402 R and R trim strips on radiator grille
• 88-405 R and R Mercedes star

Trunk lkid

• 88-500 R and R trunk lid
• 88-502 R and R trunk lid lock
• 88-505 Attaching trunk lid model designation
• 88-512 R and R trunk lid hinge lever
• 88-800 R and R lower side paneling
• 88-805 R and R door belt line seal molding
• 88-850 R and R A-pillar molding
• 88-860 R and R rain strip

Mirrors

• 88-900 R and R outside rear view mirror
• 88-905 R and R electrically adjustable outside rear view mirror
• 88-910 R and R power mirror motor

91 Seats and seat belts

Driver's seat

• 91-100 R and R driver seat
• 91-110 R and R front passenger seat
• 91-112 Design and operation of seat backrest lock
• 91-115 R and R vacuum element for driver or passenger seat (coupé)
• 91-119 R and R vacuum switch for front seat backrest (coupé)
• 91-120 R and R reclining seat fittings
• Checking seat backrest lock (coupé)
• 91-162 Function diagram seat backrest lock (coupé)
• 91-165 R and R, reconditioning driver seat folding arm rest
• 91-167 R and R orthopedic seat backrest padding
• 91-170 R and R rear seat cushion and rear seat backrest
• 91-180 R and R driver seat cushion cover (coupé)
• 91-182 R and R driver seat backrest lining (coupé)

Safety belt

• 91-300 Remedy for electrostatic charge on seats
• 91-500 R and R front seat belt
• 91-505 R and R adjustable front seat belt anchor
• 91-508 R and R belt positioner
• 91-510 R and R rear seat belt
• 91-550 Seat belt inspection

SRS

• 91-600 Function description of Airbag, Emergency tensioning retractor (ETR)
• 91-610 Disposal and handling of SRS components
• 91-620 R and R SRS control module (up to 08/87)
• 91-622 R and R SRS control module (from 09/87 on)
• 91-625 Guidelines for seat belt replacement
• 91-630 R and R seat belt and ETR (up to 08/87)
• 91-632 R and R seat belt and ETR (from 09/87 onwards)
• 91-640 R and R SRS energy accumulator
• 91-650 R and R voltage converter for airbags and ETRs (up to 08/87)
• 91-660 R and R airbag unit on steering wheel
• 91-680 R and R front passenger's airbag unit

Test programs

• 91-700 Test program, airbags and ETR (up to 08/87)
• 91-710 Test program, airbags and ETR (from 09/87)
• 91-750 Test program, ETR (without airbag)