- New
Cart
(0)
Mercedes-Benz Workshop Manual Type 180 | W120
$20.00
Mercedes-Benz 180 W120 workshop manual | Type 180
Includes factory technical information for removal, installation, maintenance and repair of the Mercedes-Benz Type 180 W120, with procedures for the main mechanical assemblies, chassis, self-supporting body and electrical equipment.
English PDF | 270 pages | Immediate digital delivery.
- Original workshop manual for Mercedes-Benz Type 180 W120
- Includes technical data, specifications and special tools
- Covers M136 engine, clutch, transmission, propeller shaft and rear axle
- Also includes steering, front suspension, brakes, cooling system, fuel system and body
- Ideal for maintenance, repair and restoration of the classic Mercedes-Benz 180
Security payment
Digital delivery
Returns
COOKIE PREFERENCES (EU GDPR)
Cookies: We use necessary cookies for the cart and login to work. You can accept, decline, or configure non-essential cookies.
Mercedes Benz Workshop Manual Type 180 | W120 | PDF
Technical workshop manual for the Mercedes-Benz Type 180 W120, especially useful for removal, installation, maintenance, repair and restoration of this classic model with self-supporting body construction.
This edition brings together factory technical information for the Mercedes-Benz Type 180, with technical data, specifications, workshop procedures and operations organized by mechanical and body groups.
The manual is mainly focused on the removal and installation of major assemblies and on the most important maintenance operations of the vehicle, including engine, clutch, transmission, propeller shaft, rear axle, steering, front suspension, brakes, cooling system, fuel system, electrical equipment and body.
The Mercedes-Benz 180 W120 represented an important technical change for the brand, introducing self-supporting body construction instead of the traditional separate frame design. For this reason, this manual is especially useful for understanding its mechanical architecture, front sub-frame layout and repair procedures specific to this generation.
The scope of the manual can be reviewed in more detail in the Full index tab, where the included technical groups and operations are listed.
Main topics covered in the Mercedes-Benz 180 W120 workshop manual
- Location of model plate, engine number and chassis number
- Technical data for the Mercedes-Benz Series 180
- M136 engine, removal, installation, tune-up and overhaul
- Fuel pump, Solex carburetor, water pump, oil pump and oil filter
- Timing system, chain, sprockets and internal engine components
- Clutch, driven plate, operating system and adjustment
- Four-speed manual transmission and steering-column gearshift
- Propeller shaft, joints, center support and couplings
- Rear axle, differential, axle shafts and torque arms
- Steering, steering box, column, linkage and steering damper
- Front suspension, sub-frame, wheel alignment and related components
- Front and rear springs, self-supporting frame structure and shock absorbers
- Hydraulic brake system, parking brake and adjustments
- Engine cooling system and heater system
- Fuel system, tank, filter, lines and fuel supply
- Electrical equipment, battery, generator, starter, lighting and instruments
- Body, hood, doors, glass, seats, upholstery and accessories
- Lubrication, periodic maintenance and special tools
Model included in this Mercedes Benz manual:
- W120 Series: Mercedes-Benz 180 | Type 180
Important: This manual applies to the Mercedes-Benz Type 180 W120. To apply each procedure correctly, always verify the exact model, chassis number, engine number, body, equipment and corresponding specification.
The digital edition allows quick access to the different technical groups through internal bookmarks, making it easier to search by system, operation or assembly from a computer, tablet or mobile phone.
Item features:
- Format: PDF
- Language: English
- Pages: 270
- Delivery method: Download link
Frequently asked questions
Does this manual apply to the Mercedes-Benz 180 W120?
Yes. The manual is dedicated to the Mercedes-Benz Workshop Manual Type 180, corresponding to the Mercedes-Benz 180 from the W120 series.
What type of technical information does it include?
It includes technical data, specifications, removal and installation operations, maintenance procedures, special tool information and work organized by technical groups.
Does it include information on the self-supporting body construction?
Yes. The manual describes specific features of the Type 180, including the self-supporting body, front sub-frame and the way the engine, clutch, transmission, steering and front suspension are integrated as an assembly.
Does it cover engine, transmission, chassis and body?
Yes. It includes sections for the M136 engine, clutch, transmission, propeller shaft, rear axle, steering, suspension, brakes, cooling system, fuel system, electrical equipment and body.
Is it useful for restoring a classic Mercedes-Benz 180?
Yes. Because of its focus on removal, installation, maintenance and major vehicle assemblies, it is a useful reference for mechanical restoration, structural repair and technical work on the Mercedes-Benz 180 W120.
What makes this manual especially important for the Mercedes-Benz 180 W120?
This manual documents a key technical stage in Mercedes-Benz history: the transition to self-supporting body construction with the Type 180. It includes information on the front sub-frame, the integration of engine, clutch, transmission, steering and front suspension, as well as maintenance and repair operations specific to this architecture.
Mercedes-Benz 180 W120 Workshop Manual | Index
This index lists the technical groups, operation numbers and procedures included in the Mercedes Benz Workshop Manual Type 180 | W120.
Each entry is listed in accordance with the manual’s original technical layout and numbering.
Preliminary pages
- Table of contents
- Location of Model Plate, Engine Number and Chassis Number
- Technical Specifications
Group M - Engine
- M1 Removal and Installation of Engine
- M1a Engine Removal - Method a)
- M1b Engine Removal - Method b)
- M1c Engine Removal - Method c)
- M3 Engine Overhaul
- M4g Installation of Bearing Shells
- M30 Engine Tune-Up
- Fuel Pump
- M33 Disassembly of Down-Draft Carburetor
- Down-Draft Carburetor
- M40 Removal and Installation of Water Pump
- M45 Water Pump Repairs
- M48 Removal and Installation of Oil Pump
- M50 Removal, Cleaning, Inspection and Installation of Oil Relief Valve in Main Flow
- M53 Disassembly and Cleaning of Oil Filter
- M73 Removal and Installation of Timing Chain and Sprockets
- 15 Micronic Filter Element in Oil Filter Housing of Type 180 D
- 17 Subsequent Installation of the Injection Timer into Model 180 D
- 22 Installation of Improved Connecting Rods when Effecting Repairs to Engines M 136 and OM 636, valid for Types 170 S-D, 180, 180 D and UNIMOG
- 27 Injection Pump at Engine OM 636 of the Type 180 D
- 38 Pinking Noise in the Fuel Line on Types 180 D, L 319 D, and O 319 D
- 40 Grooved Oil Control Ring with Expander (Make Goetze) for Engines OM 636
Group Ku - Clutch
- Ku1 Removal and Installation of Clutch
- Ku6 Adjustment of Clutch Pedal Clearance
- 2 Clutch Pressure Plate and Driven Plate
Group G - Transmission
- G1 Removal and Installation of Transmission including Disconnecting and Connecting Propeller Shaft from and to Transmission Flange
- G5 Sealing of Transmission at Transmission Cover
- G8 Installing New Transmission Rear Grease Retainer
- G14 Removal and Installation of Steering-Column Gearshift, including Adjustment
- G25 Replacement of Speedometer Drive
Group Gw - Propeller Shaft
- GW1 Removal and Installation of Propeller Shaft
- 18 Propeller Shaft of Types 180 and 180 D
Group H - Rear Axle Assembly
- H1 Removal and Installation of Rear Axle
- H5 Replacing Pinion Shaft Grease Retainer
- H7 Replacing Rear Axle Shaft Bearing Grease Retainer
- 2 Securing of Rear Axle Torque Arms in Type 180 and 180 D
- 50 Technical Information Circulars filed as indicated in column "Type" equally valid for Types 180 and 180 D
Group L - Steering Gear Assembly
- L1 Removal and Installation of Steering-Gear Housing
- L2 Removal and Installation of Steering Wheel
- L4 Removal and Installation of Steering Column
- L6 Checking Steering Gear for Play, adjusting if necessary
- L8 Replacement of Steering Lock
- L20 Removal and Installation of Shimmy Damper
Group V - Front Suspension
- V1 Removal and Installation of Front Suspension with Sub-Frame
- V1a Removal and Installation of Left or Right Front-Suspension Half without Sub-Frame
- Sub-Frame
- V3 Front-Suspension Overhaul (removed)
- Adjustment of Front Wheels
- V22 Checking and Adjustment of Front-Wheel Camber
- 79 Technical Information Circulars filed as indicated in column "Type" equally valid for Types 180 and 180 D
Group Vf and Hf - Springs
- Vf31 Replacement of a Front Spring
- Rear Springs
- Hf21 Removal and Installation of a Rear Spring
Group R - Frame
- Frame Checking
- Checking with Gauge
- Checking with String
- 16 Trailer Bar Attachment for the Types 180 and 180 D
Group St - Shock Absorbers
- St1 Removal and Installation of a Front Shock Absorber
- St2 Removal and Installation of a Rear Shock Absorber
- 63 Technical Information Circulars filed as indicated in column "Type" equally valid for Types 180 and 180 D
Group B - Brakes
- Braking System
- B1 Removal and Installation of Brake Master Cylinder
- B5 Removal and Installation of both Brake Cylinders on Left or Right Front Wheel
- B5a Removal and Installation of a Brake Cylinder on Left or Right Rear Wheel
- B8 Adjustment of Service Brake
- B9 Bleeding Braking System
- B10 Removal and Installation of Front Brake Shoes; Recondition or Replace
- B10a Removal and Installation of Rear Brake Shoes; Recondition or Replace
- Parking-Brake System
- B23 Replacement of Intermediate Parking-Brake Cable
- B23a Replacement of Rear Parking-Brake Cable at Rear Axle
- 5 Hand Brake Lever with Types 180 and 180 D
- 44 Technical Information Circulars filed as indicated in column "Type" equally valid for Types 180 and 180 D
Group K - Engine Cooling System and Heater System
- K1 Removal and Installation of Radiator
- K11 Removal and Installation of Thermostat Control including Testing
- Conditioned Air System
- K13 Removal and Installation of Heater
- K14 Replacement of Cables for Heater Water Cock and for Distributor Valve
- K15 Removal and Installation of Heater Fan
- K16 Replacement of Conditioned Air System Distributor Valve
- K17 Removal of Conditioned Air System Insect Screen and Reinstallation after Cleaning
- 4 Prevention of Radiator Defects, Types 180 and 180 D
Group KrA - Fuel System
- KrA1 Removal and Installation of Fuel Tank
- KrA9 Removal and Installation of Gauge with Float
- 67 Modified Laying of Fuel Line on Type 180 D
Group E - Electrical Equipment
- Electrical Equipment
- Wiring Diagram
- Fuse Distribution
- Battery
- E1 Removal and Installation of Battery
- E2 Testing Battery for Acid Level and Acid Gravity; Cleaning and Greasing Connections
- E3 Battery Recharging
- Generator
- E7 Testing Generator and corresponding Leads in Installed Condition
- E8 Testing Generator Regulating Voltage
- E9 Testing Generator under Load
- E10 Removal and Installation of Generator
- E13 Partial Disassembly of Generator and Repairs
- E20 Removal and Installation of Starter
- Distributor
- E30 Removal and Installation of Distributor
- E34 Testing, Adjustment and, if necessary, Replacement of Contact Points
- Headlamps and Tail Lamps
- E40 Removal and Installation of Headlamps
- E41 Adjustment of Headlamps
- E43 Replacement of Bilux or Parking Lamp Bulb
- E47 Removal and Installation of License Plate Lights
- E47a Replacement of License Plate Light Bulb
- E52 Removal and Installation of Contact Ring on Steering Wheel
- E53 Renewal of Horn and Direction Signal Wiring on Steering Column
- E55a Removal and Installation of Direction Signal on Front Fenders
- E57 Removal and Installation of Windshield-Wiper Motor
- E58 Removal and Installation of Windshield-Wiper Linkage, Disassembly, Repairs or Replacement
- E81 Replacement of Bulb in Dome Lamp
- E83 Removal and Installation of Cigar Lighter
- Lamp Bulb Specifications
- 43 Installation Instructions for the Subsequent Installation of a 300 Watt Generator into the Type 180 D
- 71 Technical Information Circulars filed as indicated in column "Type" equally valid for Types 180 and 180 D
Group A - Body
- Body
- A1 Removal and Installation of Hood
- A4 Opening Hood if Hood-Lock Cable is Broken
- A8 Removal and Installation of Front Cowling Panel
- A11 Removal and Installation of Left or Right Front Fender
- A12 Removal and Installation of Left or Right Rear Fender
- A13 Removal and Installation of Rocker Moldings and Rocker Plate
- A24 Replacement of Trunk Lid
- A27 Replacement of Trunk-Lid Hinge
- A28 Replacement of Trunk Lock
- A29 Replacement of Trunk Lid Weatherstrip
- A40 Removal and Installation of Front and Rear Doors
- A41 Replacement of Door Center Pillar
- A42 Replacement of Door Hinge and Hinge Pins
- A43 Removal and Installation of Window Reveal Moldings
- A44 Removal and Installation of Door Inner Panel
- A45 Removal and Installation of Crank-Operated Window on Front and Rear Doors
- A45a Replacement of Window Channel
- A45b Replacement of Sealing Strips on Door Windows and Door Ledges, Outside and Inside
- A46 Replacement of Window Crank Mechanism
- A47 Removal and Installation of Door-Window Garnish Molding
- A49 Replacement of Window Crank Handle
- Instructions on Operation of Lockable Door-Lock
- A50 Replacement of Door Lock with Remote Control
- A51 Replacement of Striker or Lock and Lock Bolt
- A52 Replacement of Outside Door Handle
- A53 Care of Cylinder Locks
- A54 Replacement of Inside Door Handle
- A56 Replacement of Door Weatherstrip
- A57 Replacement of Door Check
- A70 Replacement of Windshield
- A71 Replacement of Windshield Reveal Molding and Panel
- A73 Removal and Installation of Back-Window
- A80 Replacement of Front-Seat Slide
- A81 Removal of Rear Seats
- A85 Replacement of Roof Lining
- A94 Removal and Installation of Insulation at Cowl in Engine Compartment
- A95 Removal and Installation of Control Panel
- A96 Removal and Installation of Instrument Cluster
- A97 Removal and Installation of Clock
- A106 Removal and Installation of Molding at Bottom of Front Door and Rear Doors
- A150 Layout of Electric Wiring in Body
- A151 Fuel and Hydraulic-Brake Piping Layout in Body
- Cleaning and Care of Upholstery
- Cleaning and Care of Roll-Top Section and Roof Lining Materials, Leather and Imitation Leather, Rubber Parts
- Care of Chrome-Plated Parts
- Care and Beautifying of Finishes
- 7 Underpans and Protection Plates. Special Measures to be Taken when Cars of Types 180 and 180 D are being Operated under Unfavourable Conditions
- 12 Underpans
- 18 Elimination of Noises at the Doors of Types 180 and 180 D
- 59 Technical Information Circulars filed as indicated in column "Type" equally valid for Types 180 and 180 D
Group W - Lubrication and Maintenance
- Lubrication Requirements
- Lubricare for Series 180
- Lubrication Chart
- Regular Maintenance For Type 180
Special Tools
- Additional Tools Required
- Special Tools
- Equipment Items
General Index of all Maintenance Operations
- General Index of all Maintenance Operations
Supplement
- Supplement
Mercedes-Benz Workshop Manual Type 180 W120 | Workshop manual cover