Mercedes Benz Service Manual Passenger Cars Starting 1968 Series 108, 109, 111, 113. Maintenance, Tuning, Unit Replacement

Mercedes Benz Service Manual Passenger Cars Starting 1968 Series 108 - 109 - 111 - 113. Maintenance, Tuning, Unit Replacement.

Workshop manual for performing maintenance and service Mercedes Benz cars manufactured after 1968.

Designed primarily for use by trained officers personal branding workshops, develops 1066 pages in English that describe the repair work and parts replacement procedures. It contains precise information useful both for amateurs who need maintenance work, seasoned mechanical or DIY experts of classic cars, recounting in detail the processes involved in individual steps with the help of pictures, diagrams and tables that provides detailed information on the following topics:

Group 0 General Technical Data

• 0-5 Towing the Vehicle
• 0-6 Jacking-up Vehicle

Group 00 Engine Tune Up, Removal and Installation,  Disassembly and Reassembly

• 00-0 Engine
• 00-1 Removal and Installation of Engine and Transmission
• 00-3 Adjustment of Valve Clearance
• 00-5 Measuring Compression Pressure and Cylinder Leaks
• 00-6 Measuring and Adjustment of Dwell Angle
• 00-7 Ignition Timing
• 00-9 Inspection of Timing
• 00-70 Exhaust Emission  Control
• 00-72 Exhaust Emission Control
• 00-74 Exhaust Emission
• 00-76 US Exhaust Emission Control
• 00-78 US Exhaust Emission Control
• 00-79 US Exhaust Emission Control
• 00-80 US Exhaust Emission Control
• 00-88 Fuel Evaporative Emission Control System, US Version

Group 01 Cylinder Head

• 01-0 Engine Housing
• 01-1 Crankcase Breather
• 01-2 Removal and Installation of Cylinder Head
• 01-3 Inspection and Replacement of Valve Guides
• 01-4 Refinishing of Valve Seats
• 01-5 Grinding of Valves
• 01-6 Replacement of Valve Seat Rings
• 01-7 Removal and Installation of Oil Pan
• 01-8 Assembly and Centering of Intermediate Flange
• 01-9 Modifications to Cylinder Head and Cylinder Crankcase
• 01-11 Cylinder Crankcase - Modifications to 6-cylinder Engines M 130
• 01-13 Cylinder Head Cover and Cylinder Head Cover Gasket - Modification of Base

Group 03 Crank Assembly

• 03-0 Power Unit Assemblies
• 03-1 Removal and Installation of Crankshaft Pulley, Vibration Damper and Balancing Disc
• 03-2 Replacement of Front Crankshaft Sealing Ring
• 03-3 Removal and Installation of Flywheel
• 03-4 Replacement of rear Crankshaft Sealing Ring
• 03-5 Balancing of New Flywheel or Balancing Disc
• 03-6 Refinishing of Flywheel Clutch Surface
• 03-7 Replacement of Flywheel Ring Gear
• 03-8 Inspection and Tightening of Connecting Rod Bolts
• 03-9 Crankshaft Bearing - Modification

Group 05 Engine Timing

• 05-0 Engine Timing
• 05-1 Valve Shaft Seal
• 05-2 Removal and Installation of Rocker Arms
• 05-3 Chain Tensioner
• 05-4 Removal and Installation of Clamping Rail
• 05-5 Removal and Installation of Slide Rails
• 05-6 Removal and Installation of Intermediate Gear for Distributor Drive
• 05-7 Replacement of Double Roller Chain
• 05-8 Removal and Installation of Camshaft
• 05-9 Valve Timing

Group 07 Carburetor and Injection System

• 07-0 Carburetor and Gasoline Injection Systems
• 07-1 Zenith Carburetor
• 07-2 Removal and Installation of Zenith Carburetor
• 07-3 Disassembly and Assembly of Zenith Carburetor
• 07-4 Checking and Adjustment of Zenith Carburetor
• 07-6 Mechanical Fuel Pump
• 07-5 Trouble Diagnosis Zenith Carburetor
• 07-11 Mechanical Gasoline Injection System
• 07-12 Removal and Installation of Injection Pump
• 07-13 Disassembly and Assembly of Injection Pump
• 07-14 Inspection and Adjustment of Mechanical Gasoline Injection System
• 07-15 Troubleshooting Mechanical Gasoline Injection System
• 07-16 Notes for the Installation of New or Reconditioned Units
• 07-20 Electronically Controlled Gasoline Injection System
• 07-21 Inspection and Adjustment of Electronically Controlled Gasoline Injection System
• 07-22 Trouble Diagnosis Electronically Controlled Gasoline Injection System

Group 09 Air Cleaner

• 09-1 Air Cleaner
• 09-2 Preheating of induction Air

Group 14 Exhaust System

• 14-01 Conversion of Exhaust System

Group 15 . 54 . 82 Electrical System

• 15 . 54 . 82-0 Electrical System
• 15-16 Electrical Test of Alternator and Single-Element Voltage Regulator in Vehicle
• 15-20 Transistorized Coil Ignition
• 54-01 Connectors and Leads of Main Wiring Circuit
• 54-02 Connectors and Leads of Tail Lamp Line Circuit
• 54-11 Instrument Cluster
• 54-14 Electric Function of Automatic Transmission
• 54-18 Electric Function of Fuel Indicator
• 82-01 Front Lighting Unit
• 82-02 Halogen Lighting Unit
• 82-03 Electrical Function of Windshield Wiper System
• 82-05 Power Window Regulator Motors
• 82-20 Interference Suppressor for Installed Radio Set

Group 18 Engine Lubrication

• 18-0 Oil Change and Replacement Intervals of Filter Inserts
• 18-1 General Instructions for Engine Lubrication
• 18-3 Engine Lubrication
• 18-5 Oil Filter Care
• 18-6 Increasing Engine Oil Capacity by an Enlarged Oil Pan Lower Section
• 18-7 Oil Pump, Cramshaft Lubrication and Oil Return - Modification

Group 20 Engine Cooling

• 20-0 Cooling Units on Engine
• 20-1 Water Pump with Compact Bearing
• 20-2 Removal and Installation of Water Pump
• 20-3 Engine Cooling
• 20-4 Removal and Installation of Thermostat Insert
• 20-6 Visco Fan Coupling

Group 23 V-belts

• 23-2 Tensioning of V-belts

Group 24 Engine Suspension

• 24-0 Engine Suspension
• 24-1 Removal and Installation of Engine Mounting Front
• 24-2 removal and Installation of Engine Mounting rear
• 24-3 Removal and Installation of Engine Shock Absorber

Group 25 Clutch

• 25-00 Clutch
• 25-01 Removal and Installation of Diaphragm Spring Clutch
• 25-04 Clutch Throwout
• 25-05 Removal and Installation of Clutch Throwout and Clutch Throwout Fork or Clutch Throwout Rocker
• 25-07 Inspection of Clutch Driven for Wear

Group 26 Mechanical Transmission

• 26-00 Mechanical Transmission
• 26-01 Removal and Installation of Transmission
• 26-4 Screwing Clutch Housing Of and On
• 26-5 Removal and Installation of Transmission Shift Cover
• 26-6 Disassembly and Assembly of Transmission Shift Cover
• 26-7 Transmission Cover Front Off and On
• 26-8 Screwing Transmission Cover Rear Off and On
• 26-10 Adjustment of Gear Shift

Group 27 Automatic Transmission

• 27-0 Automatic Transmission
• 27-1 Automatic Transmission
• 27-2 Service Jobs
• 27-3 Adjusting Jobs
• 27-4 Trouble Diagnosis Automatic Transmission
• 27-5 Transmission Test
• 27-6 Removal and Installation of Transmission
• 27-7 Removal and Installation of Shifting Sleeve Housing
• 27-8 Rear Transmission Housing and Centrifugal Governor
• 27-9 Removal and Installation of Starting Lock and Backup Light Switch and Parking Lock
• 27-10 Removal and Installation of Speedometer Drive and Secondary Pump
• 27-11 Disassembly and reassembly of front Transmission Cover with Primary Pump
• 27-22 Service Jobs
• 27-23 Adjusting Jobs
• 27-24 Trouble Diagnosis Automatic Transmission
• 27-25 Transmission Test
• 27-26 Removal and Installation of Transmission
• 27-27 Removal and Installation of Shifting Sleeve Housing
• 27-28 Rear Transmission Housing and Centrifugal Governor
• 27-29 Disassembly and Reassembly of Front Transmission Cover with Primary Pump

Group 29 Pedals

• 29-0 Pedals
• 29-1 Removal and Installation of Pedal Assembly
• 29-9 Adjustment of Clearance between Thrust Rod and Piston in Master Cylinder
• 29-10 Venting of Hydraulic Clutch Actuation

Group 30 Control System

• 30-1 Removal and Installation of Regulating Shaft
• 30-2 Removal and Installation and Adjustment of Accelerator Pedal

Group 32 Springs and Shock Absorbers

• 32-0 Suspension
• 32-2 Removal and Installation of Front Shock Absorber
• 32-3 Removal and Installation of Rear Shock Absorber
• 32-4 Checking the Shock Absorbers
• 32-5 Removal and Installation of Front Spring
• 32-6 Removal and Installation of Rear Spring
• 32-7 Removal and Installation and Inspection of Compensating Spring
• 32-8 Removal and Installation of Torsion Bar on Front Axle
• 32-9 Removal and Installation of Torsion Bar on Rear Axle
• 32-10 Description on Air Suspension System
• 32-11 Instructions for Assembly Jobs on Vehicles with Air Suspension
• 32-12 Service and Assembly Jobs on Air Suspension System
• 32-13 Inspection Jobs on Vehicles with Air Suspension
• 32-14 Trouble Diagnosis Air Suspension System
• 32-15 Air Suspension Units
• 32-16 Air Compressor
• 32-17 Removal and Installation of Air Supply Tank
• 32-18 Anti-Freeze Device
• 32-19 Valve Unit
• 32-20 Removal and Installation of Level Control Valves

Group 33 Front Axle

• 33-00 Front Axle
• 33-1 Removal and Installation of Front Axle
• 33-2 Front Wheel Bearings
• 33-3 Steering Knuckle
• 33-4 Control Arm
• 33-5 Checking Bearing Play of Front Axle
• 33-6 Inspection of Front Axle Carrier

Group 35 Rear Axle

• 35-0 Rear Axle
• 35-1 Removal and Installation of Rear Axle
• 35-2 Removal and Installation of Cross Strut
• 35-3 Removal and Installation of Radius Arm
• 35-4 Removal, Installation and Repair of Rear Axle Shaft
• 35-5 Removal and Installation of Supporting Tube and Bearing of Brake Holddown
• 35-6 Removal and Installation of Slip Joint
• 35-7 Replacement of rear Axle Sleeve
• 35-8 Replacement of Sealing Ring for Drive Pinion

Group 40 Wheels and Adjustment of Wheels

• 40-0 Wheels and Adjustment of Wheels
• 40-2 Disc Wheels
• 40-3 Tires
• 40-4 Balancing of Wheels
• 40-5 Checking Wheels for Runout
• 40-6 Wheel Alignment

Group 41 Universal Shaft

• 41-0 Universal Shaft
• 41-1 Removal and Installation of Universal Shaft
• 41-2 Disassembly and Reassembly of Universal Shaft

Group 42 Brakes

• 42-02 Brake System
• 42-3 Brake Calipers
• 42-5 Replacement of Brake Pads
• 42-6 Brake Disc
• 42-8 Tandem Master Cylinder
• 42-10 Brake Unit
• 42-12 Brake Force Regulator
• 42-14 Parking Brake
• 42-16 Adjustment of Brakes
• 42-18 Bleeding of Brake System
• 42-20 Inspection of Brake System
• 42-30 Trouble Diagnosis Brake System

Group 46 Steering Assembly

• 46-0 Steering
• 46-1 Removal and installation of Steering
• 46-2 Checking Play of Steering Members
• 46-3 Adjustment of Steering
• 46-4 Removal and installation of Steering Arm (Pitman Arm)
• 46-5 Removal and Installation of Intermediate Steering Arm
• 46-6 Removal and installation of Steering Wheel
• 46-7 Removal and installation of Steering Spindle
• 46-8 Removal and Installation of Steering Lock
• 46-9 Removal and Installation of Steering Linkage
• 46-13 Removal and Installation of Steering Coupling
• 46-14 Removal and Installation of Column Jacket
• 46-20 Venting of Power Steering and High-Pressure Oil Pump
• 46-22 Checking the Power Steering and the High-Pressure Oil Pump
• 46-24 Removal and Installation of High-Pressure Oil Pump
• 46-27 Trouble Diagnosis Power Steering and High-Pressure Oil Pump

Group 47 Fuel System

• 47-0 Fuel System
• 47-1 Removal and Installation of Fuel Tank
• 47-2 Fuel Compensating Tank
• 47-3 Immersion Tube Fuel Gauge

Group 49 Exhaust System

• 49-1 Removal and Installation of Exhaust System

Group 50 Cooling System

• 50-1 Removal and Installation of Radiator 
• 50-2 Checking Cooling System for Leaks
• 50-3 Cleaning of Cooling System
• 50-4 Engine Cooling

Group 83 Air Conditioning System

• 83-11 Operation of Air Conditioning System
• 83-12 Maintenance of Air Conditioning System
• 83-13 Repair Instructions, Leak Test, Evacuating System
• 83-14 Adding Refrigerant (Complete or Partial Charge) to the System
• 83-15 Discharging Refrigerant from System
• 83-16 Checking Oil Level in Compressor
• 83-17 Performance Test of Air Conditioning System
• 83-18 Electrical Circuit of Air Conditioning System
• 83-19 Removal and Installation of Compressor
• 83-20 Removal and Installation of Magnetic Clutch
• 83-21 Repairing Compressor
• 83-22 Removal and Installation of Condenser
• 83-23 Removal and Installation of Blower
• 83-24 Removal and Installation of Air Duct
• 83-25 Removal and Installation of Evaporator Case
• 83-26 Removal and Installation of Evaporator and Expansion Valve
• 83-27 Adjustment, Removal and Installation of Temperature Switch
• 83-28 Removal and Installation of Blower Switch
• 83-29 Hose Lines

Models included in this Mercedes Benz manual:

W108 Series: 280S/8 and 280 SE/8
W109 Series: 300 SEL/8, 300 SEL/9 3.5 and 300 SEL/8 6.3
W111 Series: 280 SE/8 Coupe and Cabriolet
W113 Series: 280 SL/8

For service of your Mercedes Benz Series W108, W109, W111 and W113 you wouldn't find another better manual.

Now with a bookmark index that allows navigation through the different chapters, this new digital version was available in PDF format is identical in content to the paper originally published in the advantage of instant download access. Supports reading from the monitor of a personal computer, tablet or smartphone and printing of pages that are necessary. Article illustrations allow to obtain a notion of the quantity and quality of the information.

Article Characteristics:

Format: PDF
Language: English
Pages: 1066
File size: 101 MB
Shipping method: Download link