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Workshop Manual Mercedes Benz Type 300 SL | W198
  • Workshop Manual Mercedes Benz Type 300 SL | W198
  • Mercedes-Benz Workshop Manual Type 300 SL W198 | Location of plates, engine number and chassis number
  • Mercedes-Benz Workshop Manual Type 300 SL W198 | Oil tank and engine breather
  • Mercedes-Benz Workshop Manual Type 300 SL W198 | Technical views of the M198 engine
  • Mercedes-Benz Workshop Manual Type 300 SL W198 | Piston and connecting rod assembly

Workshop Manual Mercedes-Benz Type 300 SL | W198

$25.00

Mercedes-Benz 300 SL W198 workshop manual | Gullwing and Roadster

Includes factory technical information for service, repair, adjustment and restoration of the Mercedes-Benz 300 SL W198, covering both the Gullwing Coupé and Roadster versions, with procedures organized by technical groups.

English PDF | 495 pages | Immediate digital delivery.

  • Official workshop manual for Mercedes-Benz Type 300 SL W198
  • Includes technical data, adjustment and installation specifications
  • Covers engine, clutch, transmission, propeller shaft and rear axle
  • Also includes steering, suspension, brakes, electrical equipment, fuel system and body
  • Ideal for repair, maintenance and restoration of the classic Mercedes-Benz 300 SL
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Mercedes Benz Workshop Manual Type 300 SL | W198 | PDF

Technical workshop manual for the Mercedes-Benz 300 SL W198, especially useful for service, repair, adjustment and restoration of the 300 SL Gullwing Coupé and the 300 SL Roadster.

This edition brings together factory technical information for the Mercedes-Benz Type 300 SL, including general data, vehicle identification, location of plates, engine and chassis numbers, jacking instructions, interior appointments, technical data, adjustment and installation specifications, and procedures organized by technical groups.

The manual covers mechanical systems, electrical equipment, chassis and body of the 300 SL W198, with specific information for the M198 six-cylinder gasoline injection engine, clutch, transmission, propeller shaft, rear axle, steering, suspension, brakes, fuel system, radiator and electrical equipment.

Unlike more general Mercedes-Benz manuals, this publication is dedicated to the 300 SL, one of the most important classic models of the brand, making it especially valuable for specialized maintenance, technical repair and high-level restoration work.

The scope of the manual can be reviewed in more detail in the Full index tab, where the included groups and operations are listed.

Main topics covered in the Mercedes-Benz 300 SL W198 workshop manual

  • General data, vehicle identification and location of plates
  • Location of engine number, chassis number and body number
  • Jacking instructions and frame support points
  • Interior appointments and instrument panel equipment
  • Technical data for the 300 SL Coupé and 300 SL Roadster
  • Adjustment and installation specifications
  • M198 engine, timing, cylinder head, valves, crankshaft, pistons and lubrication
  • Fuel injection system, fuel feed pump and filters
  • Clutch, manual transmission and related controls
  • Propeller shaft, universal joints and rear axle
  • Steering, steering box, column and related components
  • Front axle, front and rear wheel alignment
  • Springs, shock absorbers, frame and suspension components
  • Brake system, master cylinder, wheel cylinders, drums, shoes and adjustment
  • Radiator, cooling system and filling capacities
  • Electrical system, instruments, lights, generator and auxiliary components
  • Body, doors, hood, interior and specific 300 SL components

Models included in this Mercedes Benz manual:

  • Mercedes-Benz 300 SL Gullwing Coupé W198: Type 300 SL, chassis 198.040
  • Mercedes-Benz 300 SL Roadster W198: Type 300 SL Roadster, chassis 198.042

Important: This manual applies to the Mercedes-Benz Type 300 SL W198. To apply each procedure correctly, always verify the exact vehicle version, chassis number, engine number, body, equipment and corresponding specification.

The digital edition allows quick access to the different technical groups through internal bookmarks, making it easier to search by system, operation number or model from a computer, tablet or mobile phone.

Item features:

  • Format: PDF
  • Language: English
  • Pages: 495
  • File size: 64 MB
  • Delivery method: Download link

Frequently asked questions

Does this manual apply to the Mercedes-Benz 300 SL Gullwing?

Yes. The manual covers the Mercedes-Benz Type 300 SL W198, including the Gullwing Coupé version and also the 300 SL Roadster.

Does it include specific information for the 300 SL Roadster?

Yes. The manual differentiates data and applications for the 300 SL Coupé and the 300 SL Roadster where applicable, including technical information, chassis data, dimensions, filling capacities and related systems.

What type of technical information does it include?

It includes technical data, adjustment and installation specifications, repair procedures, engine information, transmission, steering, suspension, brakes, electrical equipment, fuel system, radiator and body.

Is it useful for restoring a Mercedes-Benz 300 SL?

Yes. Because it is specific to the 300 SL W198 and includes detailed technical information, it is a highly valuable reference for restoration, specialized repair, maintenance and verification of original components.

Is the file delivered as a printed manual?

No. This product is supplied as a digital PDF file, available for download after purchase. As a workshop manual specific to the Mercedes-Benz 300 SL W198, it allows consultation by technical groups for engine, chassis, brakes, steering, electrical equipment and body sections. It can be opened from a computer, tablet or mobile phone, and only the required pages can be printed when working next to the vehicle.

Mercedes-Benz 300 SL W198 Workshop Manual | Index

This index lists the technical groups, job numbers and procedures included in the Mercedes Benz Workshop Manual Type 300 SL | W198.

Each entry is listed in accordance with the manual’s original technical layout and numbering.

Preliminary pages

  • Table of Contents

0 - General

  • 0 Location of Model Plate, Engine Number and Chassis Number

I - Technical Data

  • Technical Data

II - Specifications for Adjustment and Installation

  • Group M - Engine
  • Group Ku - Clutch
  • Group G - Transmission
  • Group H - Rear Axle
  • Group L - Steering
  • Group V - Front Axle and Adjustment of Front and Rear Wheels
  • Group FV and Fh - Springs
  • Group ST - Shock Absorbers
  • Group B - Brakes
  • Group K - Radiator
  • Group E - Electric Equipment

Group M - Engine

  • M0 Engine, general
  • M1 Removal and Installation of Engine
  • M3 Engine Overhaul
  • M4 Checking and Reconditioning of Engine
  • M13 Removal and Installation of Flywheel
  • M14 Grinding of Clutch Surface of Flywheel
  • M15 Replacement of Flywheel Ring Gear
  • M18 Vibration Damper on Crankshaft
  • M22 Valves
  • M23 Valve Stem Packing
  • M26 Checking and Replacement of Valve Guides
  • M27 Replacement of Valve Seat Rings
  • M28 Camshaft and Camshaft Bearings
  • M31 Removal and Installation of Injection Pump
  • M32 Removing and Refitting the Diaphragm in the Injection Pump Governor
  • M33 Fuel Injection System (Bosch) for Type 300 SL
  • M45 Reconditioning of Water Pump
  • M46 Fan Bracket
  • M47 Engine Lubrication
  • M49 Oil Pump
  • M50 Pressure Relief Valve (Pressure Retaining Valve) in Cylinder Crankcase
  • M53 Oil Filter
  • M54 Oil Tank
  • M73 Repair of Tightening Sprocket and Tightening Sprocket Support
  • M74 Rocker Arms and Rocker Arm Brackets
  • M75 Distributor and Oil Pump Drive
  • M4a Cleaning Cylinder Crankcase and Checking for Leaks
  • M4b Boring and Honing of Cylinder Bore
  • M4c Replacing Cylinder Liners and Thread Sleeves for Cylinder Head Bolts
  • M4d Fitting of Pistons with Rings
  • M4e Face-Grinding or Face-Milling of Cylinder Head
  • M4f Crank Gear
  • M4g Replacement of Crankshaft Bearings
  • M4h Connecting Rods
  • M4i Fitting Connecting Rods with Bearing on Crankshaft
  • M26a Refacing of Valve Seats
  • M28a Vibration Damper on Camshaft

Group Ku - Clutch

  • Ku1 Removal and Installation of Clutch
  • Ku3 Disassembly and Reconditioning of Clutch
  • Ku4 Clutch Plate
  • Ku5 Clutch Actuating
  • Ku6 Clutch Housing
  • Ku7 Booster Spring

Group G - Transmission

  • G1 Removal and Installation of Transmission
  • G3 Disassembly and Re-assembly of Transmission
  • G4 Remote-Controlled Shifting Unit

Group GW - Propeller Shaft

  • Propeller Shaft

Group H - Rear Axle

  • H1 Removal and Installation of Rear Axle
  • H3 Reconditioning of Rear Axle
  • H1a Removal and Installation of One-joint Rear Axle
  • H3a Overhaul of One-joint Rear Axle

Group L - Steering

  • L0 Steering Gear - General
  • L1 Removal and Installation of Steering Gear
  • L2 Removal and Installation of Steering Wheel
  • L4 Disassembly and Assembly of Steering Gear
  • L5 Checking and Repairing of Steering Gear

Group V - Front Axle

  • V1 Removal and Installation of Front Axle
  • V3 Front Axle Overhaul
  • V4 Reconditioning of Tie Rods
  • V5 Intermediate Steering Arm with Journal Bearing
  • V6 Disc Wheels and Tires
  • V7 Mounting of Tires
  • V8 Balancing of Wheels
  • V9 Alignment of Wheels

Group F - Springs

  • F Checking Springs
  • Fv Front Springs
  • Fh Rear Springs
  • Fh3 Disassembly and Reassembly of Rear Springs

Group R - Frame

  • R0 Chassis Frame - General
  • R1 Frame Control Diagrams

Group St - Shock Absorbers

  • St1 Checking Shock Absorbers

Group B - Brakes

  • B1 The Braking System
  • B2 Bleeding the Braking System
  • B3 Checking the Braking System
  • B4 Removal and Installation of Master Brake Cylinder
  • B5 Disassembly and Re-assembly of Master Brake Cylinder
  • B6 Removal and Installation of Front Wheel Brake Cylinders
  • B7 Removal and Installation of Rear Wheel Brake Cylinders
  • B8 Disassembly and Assembly of Wheel Brake Cylinders
  • B9 Removal and Installation of Front Brake Shoes
  • B10 Removal and Installation of Rear Brake Shoes
  • B11 Disassembly and Assembly of the Automatic Adjusting Mechanism
  • B12 Brake Linings
  • B13 Re-machining of Brake Drums
  • B14 Interior Ventilation of the Brakes
  • B15 Brake Fluid Lines
  • B16 Removal and Installation of ATE Booster Brakes
  • B17 Hints for Tracing Faults in the Braking System
  • B18 Hand Brake
  • B1a The Brake Unit
  • B2a Bleeding the Brake Unit and Testing for Leaks
  • B3a Removing and Re-fitting the Brake Caliper
  • B4a Renewing the Friction Pads
  • B5a Adjusting the Hand Brake
  • B6a Pressure Cylinder
  • B7a Removing and Re-fitting the Front Brake Disc
  • B8a Removing and Re-fitting the Rear Brake Disc
  • B9a Instructions for Searching for Faults in the Brake Unit

Group K - Cooling

  • K Cooling Water Circulation
  • K1 Radiator
  • K3 Cooling Water Tank with Filler Cap
  • K4 Heating and Ventilating Systems

Group KrA - Fuel System

  • KrA Fuel System

Group A - Body

  • A Body - General

Group E - Electrical Equipment

  • E1 General - Wiring Diagram
  • E2 Battery - General
  • E3 Starter Motor
  • E4 Generator and Regulator Switch
  • E5 Headlights
  • E6 Hints for Interference Suppression, if a Radio is Installed

Group W - Lubrication and Maintenance

  • Lubrication and Maintenance

Group SW - Special Tools

  • Special Tools

Corrections

  • Corrections