Workshop Manual Mercedes Benz Type 300 SL | W198

Workshop Manual Mercedes Benz Type 300 SL | W198.

Manual prepared from the compilation of workshop supplements for carrying out maintenance and repair tasks on Mercedes Benz 300 SL W198 automobiles manufactured between 1954 and 1963.

Basically designed to be used by trained personnel from the brand's official workshops, it consists of 495 pages in English that describe repair tasks and parts replacement procedures. It contains precise instructions useful for both those hobbyists who need to carry out maintenance work, seasoned mechanics or experts in DIY classic cars, recounting in detail the necessary processes in individual stages with the help of images, diagrams and tables that provide detailed information on the following topics:

0 - General

• 0 Location of Model Plate, Engine Number and Chassis Number

I - Technical Data

II - Specifications for Adjustment and Installation

• Group M - Engine
• Group Ku - Clutch
• Group G - Transmission
• Group H - Rear Axle
• Group L - Steering
• Group V - Front Axle and Adjustment of Front and Rear Wheels
• Group FV and Fh - Springs
• Group ST - Shock Absorbers
• Group B - Brakes
• Group K - Radiator
• Group E - Electric Equipment
• Group M - Engine

M0 Engine, general

• M1 Removal and Installation of Engine
• M3 Engine Overhaul
• M4 Checking and Reconditioning of Engine
• M13 Removal and Installation of Flywheel
• M14 Grinding of Clutch Surface of Flywheel
• M15 Replacement of Flywheel Ring Gear
• M18 Vibration Damper on Crankshaft
• M22 Valves
• M23 Valve Stem Packing
• M26 Checking and Replacement of Valve Guides
• M27 Replacement of Valve Seat Rings
• M28 Camshaft and Camshaft Bearings
• M31 Removal and Installation of Injection Pump
• M32 Removing and Refitting the Diaphragm in the Injection Pump Governor
• M33 Fuel Injection System (Bosch) for Type 300 SL
• M45 Reconditioning of Water Pump
• M46 Fan Bracket
• M47 Engine Lubrication
• M49 Oil Pump
• M50 Pressure Relief Valve (Pressure Retaining Valve) in Cylinder Crankcase
• M53 Oil Filter
• M54 Oil Tank
• M73 Repair of Tighten ing Sprocket and Tightening Sprocket Support
• M74 Rocker Arms and Rocker Arm Brackets
• M75 Distributor and Oil Pump Drive
• M4a Cleaning Cylinder Crankcase and Checking for Leaks
• M4b Boring and Honing of Cylinder Bore
• M4c Replacing Cylinder Lines and Thread Sleeves for Cylinder Head Bolts
• M4d Fitting of Pistons with Rings
• M4e Face-Grinding or Face-Milling of Cylinder Head
• M4f Crank Gear
• M4g Replacement of Crankshaft Bearings
• M4h Connecting Rods
• M4i Fitting Connecting Rods with Bearing on Crankshaft
• M26a Refacing of Valve Seats
• M28a Vibration Damper on Camshaft

Group Ku - Clutch

• Ku1 Removal and Installation of Clutch
• Ku3 Disassembly and Reconditioning of Clutch
• Ku4 Clutch Plate
• Ku5 Clutch Actuating
• Ku6 Clutch Housing
• Ku7 Booster Spring

Group G - Transmission

• G1 Removal and Installation of Transmission
• G3 Disassembly and Re-assembly of Transmission
• G4 Remote-Controlled Shifting Unit

Group GW - Propeller Shaft

Group H - Rear Axle

• H1 Removal and Installation of Rear Axle
• H3 Reconditioning of Rear Axle
• H1a Removal and Installation of One-joint Rear Axle
• H3a Overhaul of One-joint Rear Axle

Group L - Steering

Group V - Front Axle

• V1 Removal and Installation of Front Axle
• V3 Front Axle Overhaul
• V4 Reconditioning of Tie Rods
• V5 Intermediate Steering Arm with Journal Bearing
• V6 Disc Wheels and Tires
• V7 Mounting of Tires
• V8 Balancing of Wheels
• V9 Alignment of Wheels

Group F - Springs

• F Checking Springs
• Fv Front Springs
• Fh Rear Springs
• Fh3 Disassembly and Reassembly of Rear Springs

Group R - Frame

• R0 Chassis Frame - General
• R1 Frame Control Diagrams

Group St - Shock Absorbers

• St1 Checking Shock Absorbers

Group B - Brakes

• B1 The Braking System
• B2 Bleeding the Braking System
• B3 Checking the Braking System
• B4 Removal and Installation of Master Brake Cylinder
• B5 Disassembly and Re-assembly of Master Brake Cylinder 
• B6 Removal and Installation of Front Wheel Brake Cylinders
• B7 Removal and Installation of Rear Wheel Brake Cylinders
• B8 Disassembly and Assembly of Wheel Brake Cylinders
• B9 Removal and Installation of Front Brake Shoes
• B10 Removal and Installation of Rear Brake Shoes
• B11 Disassembly and Assembly of the Automatic Adjusting Mechanism
• B12 Brake Linings
• B13 Re-machining of Brake Drums
• B14 Interior Ventilation of the Brakes
• B15 Brake Fluid Lines
• B16 Removal and Installation of ATE Booster Brakes
• B17 Hints for Tracing Faults in the Braking System
• B18 Hand Brake
• B1a The Brake Unit
• B2a Bleeding the Brake Unit and Testing for Leaks
• B3a Removing and Re-fitting the brake Caliper
• B4a Renewing the Friction Pads
• B5a Adjusting the Hand Brake
• B6a Pressure Cylinder
• B7a Removing and Re-fitting the Front Brake Disc
• B8a Removing and Re-fitting the Rear Brake Disc
• B9a Instructions for Searching for Faults in the Brake Unit

Group K - Cooling

• K Cooling Water Circulation
• K1 Radiator
• K3 Cooling Water Tank with Filler Cap
• K4 Heating and Ventilating Systems

Group KrA - Fuel System

• KrA Fuel System

Group A - Body

• A Body - General

Group E - Electrical Equipment

• E1 General - Wiring Diagram
• E2 Battery - General
• E3 Starter Motor
• E4 Generator and Regulator Switch
• E5 Headlights
• E6 Hints for Interference Suppression, if a Radio is Installed

Group W - Lubrication and Maintenance

Group SW - Special Tools

Corrections

Models included in this Mercedes Benz manual:

W198 series: Mercedes Benz 300 SL Coupe and Roadster.

For maintenance of Mercedes Benz 300 SL Series W198 will not find another best workshop manual.

Now with a bookmark index that allows navigation through the different chapters, this new digital version available in PDF format has the same content as the supplements originally published in paper, with the advantage of being able to access it immediately. It supports reading from the monitor of a personal computer, tablet or smartphone and printing the pages that are necessary. The illustrations in the article allow you to get an idea of the quantity and quality of the information included.

Format: PDF
Language: English
Pages: 495
File size: 63.7 MB
Shipping Method: Download Link