Mercedes-Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 2

$14.00

Mercedes-Benz W108, W109, W110, W111, W112 and W113 service manual | Volume 2

Second volume of the Mercedes-Benz service manual for classic models starting August 1959, focused on suspension, shock absorbers, air suspension, wheels, propeller shaft, brakes, steering and chassis systems.

English PDF | 496 pages | Immediate digital delivery.

Direct companion to Volume 1 of the Mercedes-Benz service manual
Includes adjustment, removal, installation and inspection procedures
Covers suspension, wheels, steering, propeller shaft and related chassis systems
Ideal for repair, maintenance and restoration of classic Mercedes-Benz vehicles

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Description
Full index

Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 2 | PDF

Second volume of the technical service manual for classic Mercedes-Benz passenger cars built from August 1959, focused on suspension, running gear, brakes, steering and chassis systems.

This Volume 2 complements Volume 1 of the Mercedes-Benz service manual and brings together factory procedures for adjustment, removal, installation, inspection and repair work on chassis mechanical systems.

The information is organized by technical groups and job numbers, with general data, dimensions, tolerances, adjustment tables, spring and shock absorber combinations, assembly instructions and diagnostic procedures.

Unlike Volume 1, which focuses mainly on general technical data, engine, tuning, clutch and transmission, this volume covers suspension, air suspension, wheels, propeller shaft, brakes and steering assembly.

The scope of the manual can be reviewed in more detail in the Full index tab, where the included groups and operations are listed.

Main topics covered in the Mercedes-Benz classic service manual starting August 1959 | Volume 2

Springs, shock absorbers, torsion bars and suspension components
Combination tables for front springs, rear springs and shock absorbers
Spring adjustment according to vehicle version, equipment and application
Removal and installation of front and rear shock absorbers
Removal and installation of front and rear springs
Compensating spring and Boge hydropneumatic compensating spring
Air suspension, air chambers, bellows, compressor, reservoir and leveling valves
Wheels, balancing, alignment, level adjustment and rims
Propeller shaft, general data, removal and installation
Brake system, cylinders, calipers, brake shoes, pads, discs and parking brake
Adjustment, bleeding, inspection and diagnosis of the brake system
Steering, steering wheel, steering box, linkage, coupling and steering damper
Power steering, high-pressure pump, bleeding, inspection and diagnosis
Removal, installation, inspection and repair procedures for chassis components

Models included in this Mercedes Benz manual:

W108 Series: 250 S, 250 SE and 300 SEb
W109 Series: 300 SEL
W110 Series: 190 c, 190 Dc, 200, 200 D and 230
W111 Series: 220 b, 220 Sb, 220 SEb, 220 SEb Coupé/Cabriolet, 230 S and 250 SE Coupé/Cabriolet
W112 Series: 300 SE
W113 Series: 230 SL and 250 SL

Important: This manual corresponds to Volume 2 of the Mercedes-Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 set. To apply each procedure correctly, always verify the exact model, chassis number, axle version, suspension type, brake system, steering system and vehicle equipment.

The digital edition allows quick access to the different technical groups through internal bookmarks, making it easier to search by system, operation number or model from a computer, tablet or mobile phone.

Item features:

Format: PDF
Language: English
Pages: 496
File size: 119 MB
Delivery method: Download link

Frequently asked questions

What is the difference between Volume 1 and this Volume 2?

Volume 1 focuses mainly on general technical data, engine, tuning, carburetion, injection, clutch and transmission. This Volume 2 continues the manual with chassis systems, suspension, wheels, brakes, propeller shaft and steering.

Does this volume include information about air suspension?

Yes. It includes procedures related to air suspension, air chambers, bellows, compressor, air reservoir, leveling valves, maintenance, assembly and system diagnosis.

Does it include brake system work?

The manual covers cylinders, calipers, brake shoes, pads, discs, parking brake, adjustment, bleeding, inspection and brake system diagnosis.

Is it useful for classic Mercedes-Benz restoration?

Yes. Because of its focus on suspension, brakes, steering and running gear, it is especially useful for mechanical restoration, chassis repair and dynamic setup of classic Mercedes-Benz models.

Is the file delivered as a printed manual?

This item is supplied as a digital PDF version, with immediate delivery after purchase.

Mercedes-Benz Service Manual Starting August 1959 | Volume 2 | Index

This index lists the technical groups, job numbers and procedures included in the Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 2.

Each entry is listed in accordance with the manual’s original technical layout and numbering.

Group 32 Springs and Shock-Absorbers

32-0 Springs and Shock-Absorbers
32-2 Removal and Installation of Front Shock-Absorber
32-3 Removal and Installation of Rear Shock-Absorber
32-3a Trouble-Shooting Hints for Shock-Absorber Noises
32-4 Removal and Installation of Front Spring
32-5 Removal and Installation of Rear Spring
32-6 Removal and Installation of Torsion Bar for Front Axle
32-7 Removal, Installation and Checking of Compensating Spring
32-8 Testing of Shock-Absorbers
32-9 Removal and Installation of Torsion Bar for Rear Axle
32-11 Hints for Assembly Work on Cars with Air Suspension System
32-12 Maintenance and Assembly Work on Air Suspension System
32-13 Trouble-Shooting Hints for Air Suspension System
32-14 Air Chamber with Bellows
32-15 Air Compressor
32-16 Air Reservoir
32-17 Vaporizer Jar
32-18 Valve Unit
32-19 Leveling Valves

Group 33 Front Axle

33-0 Front Axle - General Data, Dimensions and Tolerances
33-1 Removal and Installation of Front Axle Support together with Front Axle Halves
33-2 Removal and Installation of Front Axle Halves
33-3 Removal and Installation of Rubber Mounting for Front Axle Longitudinal Support
33-4 Checking of the Front Axle Support
33-5 Front Wheel Bearings

Group 35 Rear Axle

35-0 Rear Axle - General Data, Dimensions and Tolerances
35-1 Removal and Installation of Rear Axle

Group 40 Wheels and Adjustment of Wheels

40-0 Wheels and Adjustment of Wheels - General Data, Dimensions and Tolerances
40-2 Balancing of Wheels
40-3 Adjustment of Wheels
40-4 Disk Wheels
40-5 Adjustment of Car Level on Cars with Air Suspension System

Group 41 Propeller Shaft

41-0 Propeller Shaft - General Data, Dimensions and Tolerances
41-1 Removal and Installation of Propeller Shaft

Group 42 Brakes

42-3a Tandem Master Cylinder
42-4 Primary Pressure Valve
42-5 Front Wheel Brake Cylinder
42-6 Rear Wheel Brake Cylinder
42-7 Removal and Installation of Brake Caliper
42-8 Removal and Installation of Front Brake Shoes
42-9 Removal and Installation of Rear Brake Shoes
42-10 Replacement of Friction Pads
42-11 Removal and Installation of Brake Disk
42-11a Cleaning of Brake Disk
42-12 Replacement of Piston Seals in Brake Caliper
42-13 Pressure Cylinder
42-14 ATE Power Brake T 50
42-16 Power Brake T 51
42-18 Ratchet and Brake Lever of Pistol-Grip Hand-Brake
42-19 Center and Rear Brake Cable
42-20 Adjustment of Brakes
42-21 Checking the Brake System
42-22 Replacement and Resurfacing of Brake Linings
42-23 Bleeding of the Brake System
42-25 Removal and Installation of Hand Brake Caliper
42-27 Removal and Installation of Automatic Hand Brake Adjustment on the Dunlop Brake Caliper
42-28 Removal and Installation of Duo Servo Parking Brake
42-30 Trouble-Shooting Hints for the Brake System

Group 46 Steering Assembly

46-0 Steering
46-1 Removal and Installation of Steering Assembly
46-2 Removal and Installation of Steering Wheel
46-3 Checking the Play of the Steering Assembly Units
46-4 Adjustment of Steering
46-8 Removal and Installation of Steering Lock
46-9 Removal and Installation of Steering Linkage
46-10 Removal and Installation of Steering Shock-Absorber
46-11 Removal and Installation of Steering Relay Arm
46-12 Removal and Installation of Steering Gear Arm
46-13 Removal and Installation of Steering Coupling
46-21 Servicing of Power Steering
46-22 Bleeding of Power-Steering and High-Pressure Oil Pump
46-23 Checking of Power Steering and High-Pressure Oil Pump
46-24 Trouble-Shooting Hints for the Power Steering and the High-Pressure Oil Pump
46-25 Removal and Installation of Power Steering
46-26 Removal and Installation of High-Pressure Oil Pump

Groups 47 49 50 Fuel System, Exhaust System, Cooling System

47-0 Fuel System
47-1 Removal and Installation of Fuel Tank
47-2 Removal and Installation of Fuel Level Indicator
47-3 Screw Plugs for the Fuel Tank
49-1 Removal and Installation of Exhaust System
50-1 Removal and Installation of Radiator

Groups 15/54/82 Electrical System

15-0 Electrical System
15-1 Removal and Installation of Starter
15-2 Removal and Installation of Solenoid Switch
15-6 Trouble-Shooting Hints for the Starter
15-11 Removal and Installation of Generator
15-12 Servicing Hints for Generator, with Generator removed from Vehicle
15-14 Removal and Installation of Regulator Switch - Three-Element Voltage/Current Regulator
15-17 Trouble-Shooting Hints for the Generator
15-30 Glow Plug System for Diesel Engine
15-31 Glow Plug
54-1 Color Code and Function of Electric Leads
54-11 Removal and Installation of Instrument Cluster
54-11a Instrument Cluster
54-12 Removal and Installation of Electric Clock
54-13 Battery
54-14 Removal and Installation of Foot Dimmer Switch
54-15 Removal and Installation of Left or Right Horn
54-17 Removal and Installation of the Combined Switch for Flash Direction Signal and Upper Beam Flash Signal System
82-1 Front Light Unit
82-2 Headlight Adjustment
82-4 Windshield Wipers
82-5 Removal and Installation of Windshield Washer
82-13 Removal and Installation of Combined Left or Right Rear Light
82-20 Interference Suppressors for Radio

Groups 67 68/69 72/73 75 78 79 Windows, Panels, Front and Rear Doors, Rear Compartment Lid, Sliding Roof, Tops

67-1 Windshield with Garnish Molding and Reveal Molding
67-2 Windshield with Garnish Molding and Reveal Molding
67-3 Back Window with Garnish Molding
68-1 Removal and Installation of Glove Compartment
68-2 Removal and Installation of Glove Compartment
68-3 Padding on Instrument Panel
69-5 Removal and Installation of Left and Right Embellisher on Rear Pillar
72-3 Removal and Installation of Reveal Molding at Left or Right Front or Rear Door
72-4 Removal and Installation of Window Regulator Handle at Left or Right Front or Rear Door
72-5 Removal and Installation of Control Knob for Ventilation Lock on Left or Right Front Door
72-6 Removal and Installation of Arm Rest and Grip Handle on Left or Right Front or Rear Door
72-7 Removal and Installation of Door Trim Panel on Left or Right Front or Rear Door
72-8 Removal and Installation of Window Regulator and Sliding Window in Left or Right Front or Rear Door
72-9 Removal and Installation of Garnish Molding at Ledge of Left or Right Front or Rear Door
72-10 Removal and Installation of Outer and Inner Sealing Strip on Front or Rear Door
72-12 Removal and Installation of Flexible Window Run Channel on Left or Right Front or Rear Door
72-13 Ventilator and Ventilator Lock
72-15 Removal and Installation of Garnish Moldings at Window Frame of Left or Right Front or Rear Door
72-16 Removal and Installation of Weatherstrip for Front or Rear Door
72-17 Door Lock and Actuating Mechanism
73-13 Removal and Installation of Fixed Window on Left or Right Rear Door
75-1 Removal and Installation of Rear Compartment Lid
75-4 Removal and Installation of Rear Compartment Lid Weatherstrip
78-1 Steel Sliding Roof
79-10 Removal and Installation of Side Windows of Coupé Roof

Group 83 Heating and Ventilation

83-1 Heating and Ventilation
83-2 Heating and Ventilation on Model 230 SL
83-3 Heating and Ventilation

Groups 91 92 Seats

91-1 Removal and Installation of Front Seats
92-1 Removal and Installation of Rear Seat Cushion and Rear Seat Back