Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 1

Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 1.

Workshop manual for performing maintenance and service Mercedes Benz cars manufactured after 1959.

Designed primarily for use by trained officers personal branding workshops, develops 446 pages in English that describe the repair work and parts replacement procedures. It contains precise information useful both for amateurs who need maintenance work, seasoned mechanical or DIY experts of classic cars, recounting in detail the processes involved in individual steps with the help of pictures, diagrams and tables that provides detailed information on the following topics:

Group 0 General, Technical Data

• 0-3 Technical Specifications
• 0-5 Jacking up the Car
• 0-9 Lubrication and Maintenance Jobs

Group 00 Engine

• 00-0 Engine. General Specifications, Dimensions, and Tolerances
• 00-1 Removal and Installation of Engine together with Transmission
• 00-3 Adjustment of Tappet Clearance
• 00-5 Compression and Cylinder Leakage Measurement
• 00-6 Measurement and Adjustment of Timing Angle
• 00-7 Ignition Timing
• 00-8 Checking and Adjusting the Beginning of the Effective Stroke of the Diesel Injection Pump
• 00-9 Testing of Valve Timing
• 00-10 Adjustment of Cable Connecting Glow Starter Switch to Injection Pump
• 00-11 Checking of Fuel Level and Injection Amount
• 00-13 Adjustment of Gasoline Engine
• 00-14 Fuel-Feed Pump and Overflow Valve
• 00-15 Checking of Fuel Injection System
• 00-16 Adjustment of Fuel Injection Engine
• 00-18 Trouble Shooting Hints for the Injection System
• 00-19 Tuning of Diesel Engine
• 00-22 Bleeding of Diesel Engine Fuel System
• 00-23 Diesel Engine Knocking
• 00-25 Minimum Diesel-Engine Start Temperature
• 00-26 Complaints of Impaired Diesel Engine performance
• 00-30 Trouble-Shooting Hints for the Diesel Engine

Group 01 Cylinder Head

• 01-4 Cylinder Head
• 01-05 Removal and Installation of Pre-Chamber
• Group 03 Crank Assembly
• 03-10 Removal and Installation of Counterweight and Vibration Damper of Crankshaft
• 03-12 Replacement of Front Oil Seal for Crankshaft

Groups 05 06 Engine Timing, Revolution Counter

• 05-0 Engine Timing
• 05-1 Removal and Installation of Rocker Arm
• 05-2 Valve Stem Sealing System
• 05-10 Removal, Installation, and Bleeding of Chain Tensioner
• 05-11 Checking of Chain Tensioner
• 05-15 Removal and Installation of Twin Roller Chain
• 05-18 Chain Guides
• 05-20 Chain Stretch and Chain Noises
• 06-1 Revolution Counter Drive

Group 07 Carburetor and Injection System, Fuel Feed Pump

• 07-00 Gasoline and Diesel Injection Systems
• 07-02 Carburetor
• 07-10 Fuel Injection System
• 07-12 Removal and Installation of Injection Pump
• 07-14 Adjustment of Injection Pump
• 07-22 Injection Nozzles for Diesel Engines
• 07-25 Venturi Control Units with Check Valve on Diesel Engine
• 07-35 Pneumatic Governor of Diesel Injection Pump
• 07-30 Vacuum Pump for Power Brake

Groups 09 14 Air Intake Silencer, Intake and Exhaust Manifold

• 09-1 Air Intake Silencer
• 09-3 Main Fuel Filter on Diesel Engine
• 14-3 Intake and Exhaust Manifold

Groups 18 20 Engine Lubrication, Engine Cooling Units

• 18-1 Oil Filter
• 18-6 Drive for Oil Pump, Distributor and Injection Pump
• 20-1 Removal and Installation of Water Pump
• 20-3 Removal and Installation of Fan Mounting Bracket
• 20-5 Repair of Fan Mounting Bracket
• 20-6 Cooling Water Thermostat
• 20-9 Viscosity Fan Clutch on the Models 250 S and 250 SE
• 20-10 Electromagnetic Fan Clutch on Model 300 SE
• 20-12 Hydraulic Fan Clutch on Model 300 SE

Groups 22/24 Engine Suspension

• 22/24-0 Engine Suspension
• 22-1 Removal and Installation of Front Rubber Mounting of Engine Suspension
• 24/1 Removal and Installation of Rear Rubber Mounting of Engine Suspension

Group 25 Clutch

• 25-0 Clutch
• 25-1 Removal and Installation of Mechanical Clutch
• 25-4 Clutch Throw-Out Bearing
• 25-5 Replacing the Throw-Out Bearing
• 25-10 Hydraulic Automatic Daimler-Benz Clutch
• 25-15 Removal and Installation of Hydraulic-Automatic Clutch with Transmission

Group 26 Mechanical Transmission

• 26-1 Removal and Installation of Transmission
• 26-3 Adjustment of Gear Shift Mechanism
• 26-11 Steering Wheel Shift System
• 26-12 Removal and Installation of bearing Assembly
• 26-15 Removal and Installation of Shift Tube
• 26-25 Removal and Installation of Floor-Mounted Gear-Shift System

Group 27 Automatic DB Transmission

• 27-0 Automatic DB Transmission
• 27-1 Automatic DB Transmission
• 27-2 Maintenance Work
• 27-3 Removing and Installing the Transmission
• 27-4 Adjusting Work
• 27-7 Diagnosis Guide
• 27-8 Gear Test

Groups 29 30 Pedals, Control System

• 29-0 Pedals
• 29-1 Removal and Installation of Support together with Pedals
• 29-2 Removal and Installation of Pedals from the Support
• 29-3 Supply Cylinder
• 29-4 Removal and Installation of Extraction Cylinder
• 29-5 Bleeding of the Hydraulic System of the Clutch Actuating Mechanism
• 29-6 Adjustment of the Hydraulic Clutch Actuating Mechanism
• 30-3 Adjustment of Accelerator Pedal

Models included in this Mercedes Benz manual:

W108 Series: 250 S, 250 SE and 300 SEb
W109 Series: 300 SEL
W110 Series: 190c, 200, 190Dc, 200D and 230
W111 Series: 220b, 220 Sb, 220 SEb, 220 SEb/C, 230 S and 250 SE/C
W112 Series: 300 SE
W113 Series: 230 SL and 250 SL

For service of your Mercedes Benz Series W108, W109, W110, W111, W112 and W113 you wouldn't find another better manual.

Now with a bookmark index that allows navigation through the different chapters, this new digital version was available in PDF format is identical in content to the paper originally published in the advantage of instant download access. Supports reading from the monitor of a personal computer, tablet or smartphone and printing of pages that are necessary. Article illustrations allow to obtain a notion of the quantity and quality of the information.

Article Characteristics:

Format: PDF
Language: English
Pages: 446
File size: 110 MB
Shipping method: Download link