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Mercedes-Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 1
$16.00
Mercedes-Benz W108, W109, W110, W111, W112 and W113 service manual | Volume 1
Includes factory technical information for maintenance, tuning, repair and unit replacement on classic Mercedes-Benz passenger cars built from August 1959 through December 1967.
English PDF | 446 pages | Immediate digital delivery.
- Official service, maintenance and tuning manual
- Includes technical data, dimensions, tolerances and special tools
- Covers models such as 190, 200, 220, 230, 250, 300 SE and 230 SL
- Ideal for maintenance, repair and restoration of classic Mercedes-Benz vehicles
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Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 1 | PDF
Technical service manual for classic Mercedes-Benz passenger cars built from August 1959, especially useful for maintenance, tuning, repair and mechanical unit replacement.
This Volume 1 covers Mercedes-Benz passenger car models produced from August 1959 through December 1967, including sedans, coupés, cabriolets, roadsters, gasoline, diesel and high-end models from the W108, W109, W110, W111, W112 and W113 series.
The manual brings together factory technical information with data, dimensions, tolerances, special tools and repair and maintenance procedures organized by technical groups and job numbers.
Unlike a scheduled maintenance manual, this publication also includes tuning, removal, installation, adjustment and component replacement operations, making it especially valuable for repair and restoration work on classic Mercedes-Benz vehicles.
The scope of the manual can be reviewed in more detail in the Full index tab, where the included groups and operations are listed.
Main topics covered in the Mercedes-Benz classic service manual starting August 1959
- General technical data, dimensions, capacities and tolerances
- Engine tuning, removal, installation, disassembly and assembly
- Cylinder head, crankshaft assembly, timing system and tachometer drive
- Carburetor, injection system and fuel feed pump
- Air filter, intake system, exhaust manifold and exhaust system
- Engine lubrication, oil pump and cooling system
- Engine suspension and mounts
- Clutch, manual transmission and automatic transmission
- Pedals, linkage system and mechanical controls
- Springs, shock absorbers, front axle and rear axle
- Wheels, wheel alignment and propeller shaft
- Brakes and steering assembly
- Fuel system, oil tank, exhaust system and cooling system
- Electrical system, lighting and auxiliary components
- Doors, windows, interior trim, folding top, sliding roof and interior equipment
- Heating, ventilation, hood, bumpers, fenders and radiator grille
- Seats and interior components
Models included in this Mercedes Benz manual:
- W108 Series: 250 S, 250 SE and 300 SEb
- W109 Series: 300 SEL
- W110 Series: 190 c, 190 Dc, 200, 200 D and 230
- W111 Series: 220 b, 220 Sb, 220 SEb, 220 SEb Coupé/Cabriolet, 230 S and 250 SE Coupé/Cabriolet
- W112 Series: 300 SE
- W113 Series: 230 SL and 250 SL
Important: This manual applies to Mercedes-Benz passenger cars built from August 1959 through December 1967. To apply the procedures correctly, always verify the exact model, chassis number, engine, year of manufacture, body version and vehicle equipment.
The digital edition allows quick access to the different technical groups through internal bookmarks, making it easier to search by system, operation number or model from a computer, tablet or mobile phone.
Item features:
- Format: PDF
- Language: English
- Pages: 446
- File size: 111 MB
- Delivery method: Download link
Frequently asked questions
What is the difference between this manual and the 1972-1980 or 1981-1993 maintenance manuals?
This manual covers an earlier generation of classic Mercedes-Benz vehicles and has a broader technical focus: in addition to maintenance, it includes tuning, repair and mechanical unit replacement.
Does it include factory technical data and tolerances?
Yes. The manual includes technical data, dimensions, capacities, tolerances, special tools and specifications required for service and repair work.
Does it cover sedan, coupé, cabriolet and roadster models?
Yes. The manual covers different body styles depending on the model, including sedans, coupés, cabriolets and roadsters such as the 230 SL and 250 SL.
Is it useful for classic Mercedes-Benz restoration?
Yes. Due to its technical detail and the inclusion of removal, installation, adjustment and component replacement procedures, it is a very useful reference for restoration and repair work on Mercedes-Benz models from the 1960s.
Is the file delivered as a printed manual?
This item is supplied as a digital PDF version, with immediate delivery after purchase.
Mercedes-Benz Service Manual Starting August 1959 | Volume 1 | Index
This index lists the technical groups and job numbers included in the Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 1.
Each entry is listed in accordance with the manual’s original technical layout and numbering.
Group 0 General, Technical Data
- 0-3 Technical Specifications
- 0-5 Jacking up the Car
- 0-9 Lubrication and Maintenance Jobs
Group 00 Engine
- 00-0 Engine. General Specifications, Dimensions, and Tolerances
- 00-1 Removal and Installation of Engine together with Transmission
- 00-3 Adjustment of Tappet Clearance
- 00-5 Compression and Cylinder Leakage Measurement
- 00-6 Measurement and Adjustment of Timing Angle
- 00-7 Ignition Timing
- 00-8 Checking and Adjusting the Beginning of the Effective Stroke of the Diesel Injection Pump
- 00-9 Testing of Valve Timing
- 00-10 Adjustment of Cable Connecting Glow Starter Switch to Injection Pump
- 00-11 Checking of Fuel Level and Injection Amount
- 00-13 Adjustment of Gasoline Engine
- 00-14 Fuel-Feed Pump and Overflow Valve
- 00-15 Checking of Fuel Injection System
- 00-16 Adjustment of Fuel Injection Engine
- 00-18 Trouble Shooting Hints for the Injection System
- 00-19 Tuning of Diesel Engine
- 00-22 Bleeding of Diesel Engine Fuel System
- 00-23 Diesel Engine Knocking
- 00-25 Minimum Diesel-Engine Start Temperature
- 00-26 Complaints of Impaired Diesel Engine Performance
- 00-30 Trouble-Shooting Hints for the Diesel Engine
Group 01 Cylinder Head
- 01-4 Cylinder Head.
- 01-05 Removal and Installation of Pre-Chamber
Group 03 Crank Assembly
- 03-10 Removal and Installation of Counterweight and Vibration Damper of Crankshaft
- 03-12 Replacement of Front Oil Seal for Crankshaft
Groups 05 06 Engine Timing, Revolution Counter
- 05-0 Engine Timing
- 05-1 Removal and Installation of Rocker Arm
- 05-2 Valve Stem Sealing System
- 05-10 Removal, Installation, and Bleeding of Chain Tensioner
- 05-11 Checking of Chain Tensioner
- 05-15 Removal and Installation of Twin Roller Chain
- 05-18 Chain Guides
- 05-20 Chain Stretch and Chain Noises
- 06-1 Revolution Counter Drive
Group 07 Carburetor and Injection System, Fuel Feed Pump
- 07-00 Gasoline and Diesel Injection Systems
- 07-02 Carburetor
- 07-10 Fuel Injection System
- 07-12 Removal and Installation of Injection Pump
- 07-14 Adjustment of Injection Pump
- 07-22 Injection Nozzles for Diesel Engines
- 07-25 Venturi Control Units with Check Valve on Diesel Engine
- 07-35 Pneumatic Governor of Diesel Injection Pump
- 07-30 Vacuum Pump for Power Brake
Groups 09 14 Air Intake Silencer, Intake and Exhaust Manifold
- 09-1 Air Intake Silencer
- 09-3 Main Fuel Filter on Diesel Engine
- 14-3 Intake and Exhaust Manifold
Groups 18 20 Engine Lubrication, Engine Cooling Units
- 18-1 Oil Filter
- 18-6 Drive for Oil Pump, Distributor and Injection Pump
- 20-1 Removal and Installation of Water Pump
- 20-3 Removal and Installation of Fan Mounting Bracket
- 20-5 Repair of Fan Mounting Bracket
- 20-6 Cooling Water Thermostat
- 20-9 Viscosity Fan Clutch on the Models 250 S and 250 SE
- 20-10 Electromagnetic Fan Clutch on Model 300 SE
- 20-12 Hydraulic Fan Clutch on Model 300 SE
Groups 22/24 Engine Suspension
- 22/24-0 Engine Suspension
- 22-1 Removal and Installation of Front Rubber Mounting of Engine Suspension
- 24/1 Removal and Installation of Rear Rubber Mounting of Engine Suspension
Group 25 Clutch
- 25-0 Clutch
- 25-1 Removal and Installation of Mechanical Clutch
- 25-4 Clutch Throw-Out Bearing
- 25-5 Replacing the Throw-Out Bearing
- 25-10 Hydraulic Automatic Daimler-Benz Clutch
- 25-15 Removal and Installation of Hydraulic-Automatic Clutch with Transmission
Group 26 Mechanical Transmission
- 26-1 Removal and Installation of Transmission
- 26-3 Adjustment of Gear Shift Mechanism
- 26-11 Steering Wheel Shift System
- 26-12 Removal and Installation of Bearing Assembly
- 26-15 Removal and Installation of Shift Tube
- 26-25 Removal and Installation of Floor-Mounted Gear-Shift System
Group 27 Automatic DB Transmission
- 27-0 Automatic DB Transmission
- 27-1 Automatic DB Transmission
- 27-2 Maintenance Work
- 27-3 Removing and Installing the Transmission
- 27-4 Adjusting Work
- 27-7 Diagnosis Guide
- 27-8 Gear Test
Groups 29 30 Pedals, Control System
- 29-0 Pedals
- 29-1 Removal and Installation of Support together with Pedals
- 29-2 Removal and Installation of Pedals from the Support
- 29-3 Supply Cylinder
- 29-4 Removal and Installation of Extraction Cylinder
- 29-5 Bleeding of the Hydraulic System of the Clutch Actuating Mechanism
- 29-6 Adjustment of the Hydraulic Clutch Actuating Mechanism
- 30-3 Adjustment of Accelerator Pedal
Mercedes Benz Service Manual Maintenance, Tuning, Unit Replacement Passenger Cars Starting August 1959 | Volume 1