Mercedes-Benz W116 climate control | Heating, air conditioning and automatic climate control manual cover
  • Mercedes-Benz W116 climate control | Heating, air conditioning and automatic climate control manual cover
  • Mercedes-Benz W116 climate control | Model and climate control system identification
  • Mercedes-Benz W116 climate control | Heating system control and control panel
  • Mercedes-Benz W116 climate control | Functional diagram of heating system with air conditioning
  • Mercedes-Benz W116 climate control | Automatic climate control function test

Mercedes-Benz Service Manual Heating, Air Conditioning, Automatic Climate Control Model 116

$20.00

Mercedes-Benz W116 Heating, Air Conditioning and Climate Control Manual

Official factory procedures for diagnosis, testing, removal, installation and repair of heating, ventilation, air conditioning and automatic climate control systems in Mercedes-Benz Model 116 vehicles.

PDF in English | 309 pages | Immediate digital delivery.

  • Mercedes-Benz technical manual for Model 116 climate control systems
  • Applies to W116 models according to year, chassis and installed system
  • Includes vacuum, wiring diagrams, compressor, evaporator and sensors
  • Useful for diagnosis, repair and restoration of classic climate control systems
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Mercedes-Benz Service Manual Heating, Air Conditioning, Automatic Climate Control Model 116 | PDF

Mercedes-Benz technical manual for heating, ventilation, air conditioning and automatic climate control systems in Model 116 vehicles, especially useful for diagnosis, repair, maintenance and restoration of classic W116 models.

This edition brings together factory technical information for the climate control systems installed in Mercedes-Benz Model 116 vehicles, including heating, ventilation, air conditioning and Automatic Climate Control II according to year, chassis and vehicle equipment.

The information is organized by technical groups, sections and job numbers, with identification, testing, removal, installation, adjustment and repair procedures for climate control system components.

Unlike a general maintenance manual, this publication is focused specifically on heating, ventilation, air conditioning and automatic climate control for the Mercedes-Benz W116, with vacuum diagrams, wiring diagrams, function tests, sensors, valves, control units, compressor, evaporator, condenser and related components.

The scope of the manual can be reviewed in more detail in the Complete Index tab, where the included sections and operations are listed.

Main topics covered in the Mercedes-Benz Model 116 climate control manual

  • General technical data and instructions for use of the manual
  • Model identification, climate control system identification and vehicle identification number locations
  • Heating and ventilation system
  • Heating system control and vacuum circuits
  • Removal and installation of heater box, heater valve and heater blower
  • Adjustment of air mixing flaps and air inlet grille components
  • General description of the air conditioning system
  • Refrigerant circuit, safety measures and air conditioning repair instructions
  • Electrical and vacuum control of the air conditioning system
  • Function test, leak test, evacuation, refilling and draining of the system
  • Cleaning of the air conditioning system
  • Refrigerant compressor, electromagnetic clutch, condenser and receiver dehydrator
  • Pressure switches, temperature switches, expansion valve and evaporator
  • Vacuum elements, auxiliary fan and temperature sensors
  • Automatic Climate Control II system
  • Quick tests, tester procedures, vacuum diagrams and wiring diagrams
  • Amplifier, control unit, regulating valves, relays and vacuum circuits

Mercedes-Benz models included in this manual:

  • Series W116: 280 S, 280 SE, 450 SE, 450 SEL, 450 SEL 6.9 and 300 SD

Climate control systems covered:

  • Heating / Ventilation and Air Conditioning System I: 280 S, 450 SE and 450 SEL, according to year and chassis
  • Automatic Climate Control II: 280 S, 280 SE, 450 SE, 450 SEL, 450 SEL 6.9 and 300 SD, according to year and chassis

Important: This manual applies to Mercedes-Benz heating, air conditioning and automatic climate control systems used in Model 116 vehicles. To apply each procedure correctly, always verify the exact model, year, market, chassis number, engine version, installed system and vehicle equipment.

The digital edition allows quick access to the different technical groups through internal bookmarks, making it easier to search by system, job number, component or model from a computer, tablet or mobile phone.

Item features:

  • Format: PDF
  • Language: English
  • Pages: 309
  • File size: 34.7 MB
  • Delivery method: Download link

Frequently asked questions

Does this manual apply to Mercedes-Benz W116 models?

Yes. It is intended for Mercedes-Benz Model 116 vehicles, including 280 S, 280 SE, 450 SE, 450 SEL, 450 SEL 6.9 and 300 SD versions, according to the installed climate control system.

What climate control systems does it include?

It includes heating, ventilation, air conditioning and Automatic Climate Control II, with specific procedures according to year, chassis and vehicle equipment.

Does it include wiring diagrams and vacuum lines?

Yes. The manual includes wiring diagrams, vacuum diagrams, circuit tests, valves, sensors, switches, relays, control units and diagnostic procedures.

Does it include air conditioning repair procedures?

Yes. It covers the refrigerant circuit, leak testing, evacuation, refilling, draining, cleaning, compressor, electromagnetic clutch, condenser, receiver dehydrator, expansion valve and evaporator.

Is it useful for restoring classic Mercedes-Benz climate control systems?

Because of its specific coverage of Model 116 heating, air conditioning and automatic climate control systems, it is a useful reference for diagnosis, maintenance, repair and restoration of original Mercedes-Benz systems.

Is this a printed manual?

No. This item is a digital PDF version, delivered immediately after purchase. The file includes technical organization by groups, sections and job numbers, making it easy to locate procedures, diagrams, tests and repair operations. It can be viewed from a computer, tablet or mobile phone, or printed by section when working next to the vehicle.

Mercedes-Benz W116 Climate Control Manual | Index

This index lists the sections and job numbers included in the Mercedes-Benz Service Manual Heating, Air Conditioning, Automatic Climate Control Model 116.

Each entry is listed in accordance with the manual’s original technical layout and numbering.

00 General, Technical Data

  • 00-005 Instructions for Use of Service Manual
  • 00-010 Model and System Identification
  • 00-015 Vehicle identification number locations

Section 1 Heating / Ventilation and Air Conditioning I

Heating and Ventilation

  • 83-020 Control of heating system
  • 83-100 Removal and installation of heater box
  • 83-114 Checking vacuum element on heater tap and vacuum switches on control unit for leaks
  • 83-115 Removal and installation of heater valve
  • 83-116 Adjustment of air mixing flaps
  • 83-120 Removal and installation of heater blower
  • 83-140 Removal and installation of ornamental grille on air inlet
  • 83-150 Removal and installation of shutter center on instrument panel

Air Conditioning System I

  • 83-500 General description and operation of air conditioning system
  • 83-502 Refrigerant circuit
  • 83-504 Safety measures
  • 83-506 Repair instructions for air conditioning system
  • 83-508 Control of air conditioning system
  • 83-510 Function test of air conditioning system
  • 83-512 Leak test and evacuation
  • 83-514 Refilling or replenishing air conditioning system
  • 83-516 Draining of air conditioning system
  • 83-518 Cleaning of air conditioning system
  • 83-520 Checking oil level in refrigerant compressor
  • 83-522 Removal and installation of refrigerant compressor
  • 83-524 Reconditioning of refrigerant compressor
  • 83-525 Checking Delco-refrigerant compressor for outside leaks
  • 83-526 Removal and installation of electromagnetic clutch
  • 83-528 Removal and installation of condenser
  • 83-530 Removal and installation of receiver dehydrator
  • 83-531 Checking, removing and installing pressure switch in receiver dehydrator
  • 83-532 Checking, removing and installing temperature switch in receiver dehydrator
  • 83-534 Removal and installation of expansion valve
  • 83-538 Removal and installation of evaporator
  • 83-542 Adjustment, removal and installation of temperature vacuum switch
  • 83-544 Removal and installation of vacuum element for recirculating air flap
  • 83-545 Checking vacuum element and temperature vacuum switch for leaks
  • 83-546 Removal and installation of auxiliary fan

Section 2 Automatic Climate Control II

  • 83-600 Operation of automatic climate control system and tester
  • 83-601 Quick test without tester and remedies
  • 83-602 Preparation for test, connection of tester
  • 83-603 Function test of total system and remedies (with tester)
  • 83-604 Vacuum function diagrams
  • 83-605 Electric wiring diagrams
  • 83-606 Amplifier and park test
  • 83-607 Output test
  • 83-608 Testing quality of control
  • 83-609 Testing ambient, in-car temperature sensor and potentiometer (temperature dial) without tester
  • 83-610 Testing feed back potentiometer in regulating valve
  • 83-611 Balancing of sensor chain
  • 83-612 Testing temperature switch in regulating valve
  • 83-613 Testing vacuum lines for leaks
  • 83-614 Preparations for vacuum test
  • 83-615 Testing check valve, vacuum reservoir, temperature switch and vent lines of regulating valve
  • 83-620 Testing vacuum circuit I and II
  • 83-621 Testing pushbutton switch
  • 83-622 Testing vacuum circuit III and IV
  • 83-624 Testing vacuum circuit V and VI
  • 83-626 Testing vacuum circuit VII and VIII with vacuum element (44)
  • 83-628 Testing vacuum switch for refrigerant compressor or vacuum switch (main switch) and switchover valves
  • 83-630 Removal and installation of heating water pump
  • 83-631 Reconditioning of heating water pump
  • 83-632 Removal and installation of regulating valve and temperature switch
  • 83-635 Removal, installation and disassembly of control unit
  • 83-640 Removal and installation of in-car temperature sensor
  • 83-645 Removal and installation of ambient temperature sensor
  • 83-650 Removal and installation of ETR switch
  • 83-655 Removal and installation of vacuum switch for refrigerant compressor (at "BI-LEVEL" only)
  • 83-660 Removal and installation of switchover valves
  • 83-665 Removal and installation of vacuum elements
  • 83-670 Removal and installation of vacuum switch for refrigerant compressor or vacuum switch (main switch)
  • 83-675 Removal and installation of amplifier
  • 83-680 Removal and installation of double contact relay
  • 83-690 Removal and installation of temperature switch for heating water pump
  • 83-700 Removal and installation of blower pre-resistors
  • 83-710 Removal and installation of vacuum lines